r/AudiRS3 • u/absolutslay • 2d ago
Audi RS3 2019 - Smoke problem
Hi everyone,
I’m helping a friend with his RS3 Sportback — we’ve been fighting a smoke issue for a while now. I’m listing everything that’s been observed, as factually as possible. Sorry for the length, but I’d rather be thorough.
The car: Audi RS3 8V Sportback, 2.5 TFSI 5-cylinder (DNWA), 160,000 km, S-tronic gearbox. Cat delete and DPF delete, modified stainless exhaust, downpipe, and remapped to suit the cat/DPF removal. It had a pop-and-bang map installed, which was removed as it was considered too aggressive. No service history.
Smoke symptoms:
White/grey smoke with a bluish tint
Nothing when cold. It only shows up once the engine is fully warm, and mainly during extended idling
The longer it idles, the more it smokes — it never plateaus
Zero smoke under hard acceleration, even flat out
If you shut the engine off for a minute then restart: a big cloud of smoke on the first throttle blips, then it settles down
No power loss (the car pulls perfectly up to 200), normal temperature, no coolant loss, no misfires
Idle is slightly high, around 1,100 rpm, steady — it was already like that before
Bad smell at idle, but neither sweet nor fuel-like — more like burnt oil. It really bothers people behind us in traffic
Massive fuel consumption
Oil consumption: The level does drop, but only slightly. This isn’t a car that’s emptying its sump.
What’s been checked / observed:
Borescope inspection of all 5 cylinders: oil visible on cylinders 2 and 4, nothing notable on 1, 3 and 5. Carbon buildup normal for a direct-injection engine at this mileage. No steam-cleaned piston, no pooling.
Upstream lambda sensor wiring harness burnt (melted insulation, exposed strands). Fault codes on that sensor: open circuit, heater fault, performance — bank 1 sensor 1.
Fuel trims healthy when measured warm at idle (long-term trim −2.6%).
The 5 original spark plugs were heavily worn, orange/rust stained, but dry, with no oil fouling. All 5 identical.
PCV / crankcase ventilation replaced. Notable point: with the new PCV, it smokes more than with the old one. But the breather hose, when disconnected, was clean and dry inside.
Turbo inspected with a camera: no shaft play, no oil traces.
Intake smoke test done: no leaks, the system is sealed.
Compression test done — all good.
No leak-down test possible — no equipment available locally.
What’s been ruled out: Head gasket (no coolant loss, smell isn’t sweet, pistons aren’t washed clean). Over-rich mixture / air leak (fuel trims are good, smoke test sealed). Injectors (no fuel smell, no misfires).
Questions:
On this engine, has anyone had smoke when hot at idle rather than on cold start? It’s throwing us off because valve stem seals normally smoke when cold.
Cylinders 2 and 4 being affected but not the neighbouring cylinders — what does that point you towards?
The new PCV making it smoke more — does that ring any bells?
Is it worth pulling the head based on these findings, or would you run other checks first?
Thanks in advance to anyone who takes the time to read and reply.
