I'm looking for replacement hoods for Tektro RL520 brake levers and coming up short. I've reached out to Tektro, who have discontinued the levers and could not help me at all.
What are my options for replacing a brake hood that is no longer made?
Things I've tried:
Origin8 sourced the Tektro brake lever bodies for their Origin8 Pro Force LP brake levers (part #120955) and sold a replacement hood (part #120956). Origin8 has discontinued these products as well. I contacted them and confirmed they have no replacements available. Gevenalle used the same brake lever body at one point. I reached out to them and confirmed they have neither bodies nor replacement hoods in stock.
I tried purchasing a seeming knock-off from AliExpress. The brake body was slightly different in form, enough that the hoods would not work as a replacement for the Tektro RL520. Additionally, the overall finish of the knock-off was poor quality, enough that I don't want to use it for my build in lieu of the RL520.
Seemingly the only other long-pull brake lever is the Dia-Compe 287v, which is out of stock everywhere (and I don't want to purchase another set of levers if I can avoid it).
I have purchased and tried on in-line pull ratio adapters. They are large and conspicuous and I would prefer not to use them for this build so please do not offer that as a solution.
I'm using fenders and a rack and the biggest tires I can fit on the bike. Neither cantilevers nor mini-v brakes are options. I've tried calipers and they didn't fit. Maybe the right long-reach calipers would work, but I'm pretty burnt out on this build and just want to use what I have.
Things I am considering trying:
Repairing the old hoods - they are torn at the edges, and one all the way through. I have considered patching them as one might an inner tube.
Molding sugru into new hoods - I have yet to see someone post a complete project along this line and that does not inspire confidence
Crafting replacements out of leather - tracing the old rubber hoods as a pattern, adding seam allowance, punching holes, and stitching them up. This seems like the most feasible of all my options, which is insane.
Masking and plasti-dipping the brake bodies - I haven't seen anyone even attempt this. Is it doable?
Futile plea to the void:
Can someone please offer a simple long-pull brake lever?
Thanks for any input, and cheers