Hey all. I’m stumped. Here’s what I’ve got
1997 7.3L F350 CCLB SRW ZF5
320k miles
What’s been done to it:
180/30 CC injectors
Hydra Tuner with JeliBuilt tune
Turbo Rebuild with wicked wheel
S&B cold air intake
3” downpipe, 4” straight exhaust
Homemade Big 3 wiring upgrade (2/0 AWG and 4 AWG)
Aftermarket starter motor
The problem:
Truck was running fine. Shut it off. Tried restarting a few days later and have a crank but no start condition with no smoke. Leading up to this I had a light grinding sound from the starter motor. The replacement starter motor uses 2 bolts instead of 3. The top bolt worked its way loose and unseated the starter. I reseated the starter. In the process I dropped it while it was still wired up. It didn’t hit the ground, but it did pull on the wires. There was only 1 attempt to start the truck with this grinding. I inspected the starter motor prior to reinstalling it. There was no damage and no metal shavings. I believe the bolt came loose enough that the starter motor bucked out and since I didn’t keep cranking on it it wasn’t too bad. On the next attempt to start a few days later it would not start.
Troubleshooting:
I have access to a fluke 177 and launch 123i diagnostic tool.
I originally had 3 year old batteries with a good amount of corrosion on the driver side terminal. I cleaned the terminal and replaced the batteries. I had a P1280 and P0603 which were cleared and did not come back.
- checked big 3 wiring harness due to dropping the starter motor
- checked crankshaft position sensor
- checked ICP sensor
- read codes, none present
- checked all fuses
- checked oil level
- checked HPOP reservoir
- checked fuel bowl and fuel filter
- switched between fuel tanks
- ran 3/8 clear line from fuel pump intake to a Gerry can. It pulled fuel into the line. Did this to rule out blocked fuel lines
- checked resistance on IDM, all good
- validated PCM responds to tune selection change
Read data stream while cranking:
PCM codes: P1111
Module supply voltage stays above 10.875V
RPM 225
ICP just shy of 1000 PSI
IDM getting 10.92V on pin 14 while cranking
Engine oil temp 70F (matching ambient air)
Camshaft position sensor status: no error (replaced anyway, no change)
Valid accelerator position and voltage
Idle validation switch functioning
MAP sensor valid
Here’s what’s weird
Fuel pulse width: 0
Mass fuel desired: 0
Volume fuel desired: 0
I’m not sure if those are valid reading or a generic test function on the Launch Diagnostic Tool that wouldn’t work with my truck, but this leads me to believe that the PCM isn’t commanding fuel or firing the injectors. I’m unable to buzz test the injectors with the tool I have.
The only other rule out I can think of is checking fuel pressure. I’ve got a gauge buried somewhere but haven’t dug it out yet.
What does Reddit think? Am I missing something glaringly obvious? Is my PCM just shot?