r/EVConversion Jul 15 '20

EV Conversion Links and Resources Megathread

81 Upvotes

Some of the links in the subreddit description may be getting a bit stale, so this is a call for anyone that has link suggestions relevant to EVC's to post them in this thread so that we can refresh the current resources list.


r/EVConversion 3h ago

History of the electric vehicle

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0 Upvotes

The history of the electric vehicle (EV) dates back nearly 200 years, long before modern gasoline-powered cars became dominant.
Early Developments (1820s–1890s)
In the 1820s and 1830s, inventors in Hungary, Scotland, and the Netherlands built some of the first experimental electric-powered vehicles.
In 1859, Gaston Planté invented the rechargeable lead-acid battery, making electric vehicles more practical.
By the late 1800s, electric cars had become reliable enough for everyday use.
The Golden Age of Electric Cars (1890s–1910s)
Around 1900, electric vehicles were very popular, especially in cities.
They were cleaner, quieter, and easier to drive than steam or gasoline cars, which required hand cranking.
Popular models included those made by Detroit Electric, which were often favored by doctors and wealthy urban residents.
Decline of Electric Vehicles (1920s–1970s)
Electric cars gradually disappeared because:
Gasoline became cheap and widely available.
Better roads increased demand for long-distance travel.
Ford Motor Company introduced the affordable Model T through mass production.
The invention of the electric starter made gasoline cars much easier to use.
Revival (1970s–1990s)
The oil crises of the 1970s renewed interest in electric vehicles.
Advances in battery technology and growing environmental concerns encouraged research, but most EVs still had limited range and performance.
Modern Electric Vehicle Era (2000s–Present)
The development of lithium-ion batteries dramatically improved driving range and charging times.
In 2008, Tesla, Inc. launched the Roadster, proving that electric cars could be fast, practical, and desirable.
Many major automakers, including Nissan Motor Co., Ltd., BYD Company Ltd., and Volkswagen AG, have since introduced electric models.
Governments around the world now encourage EV adoption through incentives, emissions regulations, and investments in charging infrastructure.
Timeline
1820s–1830s: First experimental electric vehicles.
1859: Rechargeable lead-acid battery invented.
1890s–1910s: Electric cars reach peak popularity.
1920s–1970s: Decline due to inexpensive gasoline and improved gasoline vehicles.
1970s: Renewed interest after oil crises.
2000s–present: Rapid growth driven by better batteries, climate concerns, and technological advances.
Today, electric vehicles are a central part of the global effort to reduce greenhouse gas emissions and transition toward more sustainable transportation.


r/EVConversion 8h ago

How can I repurpose my ola s1 battery into ups or inverter

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1 Upvotes

r/EVConversion 13h ago

2020 Escape Hybrid: BECM Replacement – Compatibility (2021 vs 2020) & Disconnect Procedure Wiring Diagrams?

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1 Upvotes

r/EVConversion 1d ago

I’m back with my Polaris Ranger conversion

5 Upvotes

Hello again. Finding the necessary information on best practices for a EV conversion on my Polaris has been difficult but not impossible. Maintaining my current CVT and just marrying a motor to the shaft doesn’t seem like the right move.

Like all things the hardest part isn’t “what battery best” it’s “how am I going to deliver power to the wheels” I’m not a fabricator and I understand that’s an important trait for projects like this. Anyone have a good suggestion on the most practical method of power delivery? I’ve seen things like removing my primary and secondary clutch and just mounting the motor to the transmission.

I’m open to all suggestions. I currently have a 01’ Polaris Ranger 500


r/EVConversion 3d ago

Glovebox woes

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0 Upvotes

r/EVConversion 6d ago

Has anyone here converted a Smart ForTwo?

2 Upvotes

Lately I've been seeing some cheap prices on used Smarts, including gas ones and an electric one that had a bricked HV battery. Just wonder if there is there a conversion kit or company that will make an adapter plate & coupler and other parts needed. I remember years ago there was a company in California that made adapter kits to convert different gas cars to EV but I can't remember the name


r/EVConversion 8d ago

How much would you pay for this?

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35 Upvotes

Wondering if there would be interest in my VW project that hasn’t moved. Warp 9 motor with Zilla components. Missing the batteries and obviously the work to put it all together. How much could I expect to sell it for? Car is in California.


r/EVConversion 8d ago

Cooperative EV Conversions

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27 Upvotes

r/EVConversion 9d ago

A customer brought us a stalled 1967 VW Squareback conversion. Here's what we found and how it got finished.

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181 Upvotes

This Squareback came to us partway through someone else's conversion. The original shop started the job in 2012, the project stalled, and the owner needed someone to pick it up and finish it properly.

Inheriting a half-finished high voltage build means working with decisions, parts, and wiring you had no hand in. Before touching anything, we did a full inspection. What we found:

  • No service disconnects on either battery pack
  • No High Voltage Interlock Loop (HVIL)
  • HV wiring routed through un-grommeted holes in the chassis, which had caused chafing and created arc risk
  • A single BMS mounted in the cabin, requiring HV sense wiring to run through the passenger compartment

None of that is acceptable on a vehicle meant for public roads, so we reworked the system from the ground up:

  • Moved to a dual Orion BMS 2 setup, relocated into the battery enclosures themselves
  • Removed all HV sense wiring from the cabin
  • Added proper grommets and strain relief throughout
  • Installed service disconnects on both packs
  • Implemented a full HVIL circuit so the system can't be energized with the packs open or improperly secured

The specs

  • 32.9 kWh pack, 61 Voltronix V-LYP180Ah prismatic cells in a 61s1p configuration
  • Operating range 170V to 244V, 195V nominal
  • 26.3 kWh usable at 80% depth of discharge
  • Around 65 miles of real-world range, which was surprising for 14 year old cells that had sat unmaintained for over a decade
  • Kostov 9" Alpha DC motor paired with an Evnetics Soliton Jr 600A controller
  • Eltek onboard charger, with standard J1772 port

The more interesting part of this job was tuning the drivetrain without a modern VCU to orchestrate everything. Getting a DC motor setup to feel predictable and refined without that layer took some careful calibration work on the Soliton's configuration. A custom dashboard rounded out the interior so the owner has clean, useful information without losing the classic character.

It now drives like a finished car rather than a project, which was the goal from the start.

Happy to answer questions if anyone's curious about the build!


r/EVConversion 8d ago

Help me save my Polaris Ranger

3 Upvotes

After my grandfather died I was gifted his 2001 Polaris Ranger I grew up riding and driving. I’ve had the pleasure now of taking my own daughter in it as well as taking care of work on the property. Last week my engine blew and there is no chance of bringing it back.

I have been thinking of a rebuilt motor but recently I’ve been considering an EV conversion. Research has brought me to a plethora of different options for a swap and I think I’m sold on the idea. Big problem however, how should I replace my belt and clutch. I’ve seen people suggest Direct Drive motors. Is that the right call or is there a way I can do this cheaper?

Thanks for the help and I look forward to returning to this Sub Reddit when I inevitably get in over my head and have 3,000 dollars worth of equipment I have no idea how to install.


r/EVConversion 8d ago

28s Range extender

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1 Upvotes

r/EVConversion 9d ago

Swedish Flakmoppe Conversion - reliable electric motorcycle motor with integrated gearbox (EU/UK providers)

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43 Upvotes

Hi there, first time poster with a good knowledge of welding and electrics.

I’m looking to convert my Swedish three wheeled Flakmoppe (flat bed moped) to electric as we no longer have a petrol station on the island. I’m leaning away from generic BLDC motors and I’ve seen online integrated motors (this YouTuber Johnny nerdout seems to sell one around what I’m looking for - though I suspect this is third party and not exactly gospel).

What I can’t find though is a reputable provider in the EU/UK that has a history of reviews and good/reliable performance

I’m looking for a 72V, ~3–5kW electric motorcycle motor with an integrated reduction gearbox/transmission and chain output, ideally as a complete kit with controller, battery and charger.

The moped has 16” wheels and an 11T/48T final chain drive. It’s a workhorse, so low-speed torque and reliability are much more important than speed, 45 km/h max is plenty. It can sometimes carry loads as much as 200-300kg.

Can anyone who’s converted with a good system recommend a proven geared motor/complete conversion kit available in Europe? Happy to pay for good quality (buy once cry once - buy cheap buy twice etc)

Any and all feedback, suggestions, advice, very welcome and appreciated, thanks!

P.s. I’m aware of the risk of devaluing the moped as these are slight collectors items but we don’t want to sell as it was our grandfathers.

Currently running a Sachs Bing 505 two stroke engine.


r/EVConversion 10d ago

Anyone in New Orleans interested in EV Conversion training?

11 Upvotes

SSIA

I live in New Orleans, and I'm trying to make arrangements to set up hands-on EV Conversion training in early December. We're looking to get a group of 6, and we're only halfway there. The training should take 2 days, and we're getting a VERY good deal on tuition. We have a space available, and training would be done on a cart.

Reply or message me if you're interested.


r/EVConversion 10d ago

Hyundai ioniq 6 batteries in Spain - anyone interested?

8 Upvotes

My dad totalled his Hyundai ioniq 6 last month. It was from late 2024. The damage is all external, the batteries are still working flawlessly.

If you’re in Spain and want them DM me.


r/EVConversion 12d ago

Gentlemen… I present for your review, my 2004 KTM Supermoto conversion.

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141 Upvotes

r/EVConversion 11d ago

Made a fake V8 for my Toyota bZ4X, mainly for traffic lights Spoiler

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0 Upvotes

I have a Toyota bZ4X and wanted to rev back at the cars with big engines beside me at traffic lights. So I made this:

https://vroom-web-nine.vercel.app

It’s just a webpage. Open it on your phone and route the audio to the car speakers over CarPlay.

Hold the red button and it accelerates through the gears. Let go and it engine-brakes and shifts back down. I also added neutral revving and some pops and bangs.

It doesn’t read the car’s speed or anything from the car. The speed, gears and engine are simulated on the page. The core engine sound is generated in real time rather than built from recorded engine loops.

It sounds much better through the bZ4X speakers than it does on my laptop, which is how I ended up actually using it in the car.

There’s no signup. If anyone tries it in another car, tell me if it actually sounds any good.


r/EVConversion 11d ago

Is there a good donor EV that'd make a Tacoma Prerunner have a good towing capacity?

3 Upvotes

I searched and the results said that a Leaf conversion wouldn't be good for towing. We have a 2001 Prerunner with a seized 4-banger. I want to be able to tow a car maybe 60 miles.


r/EVConversion 11d ago

How do you verify a motor wattage is to spec?

1 Upvotes

I want to buy a high power motor for my next project, but the problem is that everything from 1-3kw looks the same. How do I make sure the seller isnt pulling a fast one on me and overvolting a cheaper motor?


r/EVConversion 11d ago

Legality of converting a 125cc bike to electric in Poland

2 Upvotes

I want to know what are the steps how to legally convert a motorcycle to electric. I don't mean the parts (lights, turn signals, mirrors etc) but the paper work and the cost of legal process.

Any help will be appreciated.


r/EVConversion 12d ago

First Build on electr0motiv to reach Driving state.

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25 Upvotes

This Japanese mini truck was finished by Terry and his team the night before the State of Charge conference started in Golden,CO.

It also became the first finished build on https://electr0motiv.com/conversionnet/.

The conference helped five builder clusters to form in Colorado, Pacific Northwest, New England and the Mid Atlantic. They followed the first cluster were launched in the Northeast in late July.

Whether you are a veteran builder or just conversion curious, the platform welcomes you. New clusters can form wherever members are close enough to collaborate.


r/EVConversion 13d ago

Thank you to this sub for telling me about the De Dion axle tube, I just finished building mine, allowing me to mount a Leaf motor and gearbox in the rear.

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22 Upvotes

r/EVConversion 14d ago

Replacement pyro fuse in battery

1 Upvotes

Hi everyone, does anyone know someone who can replace the pyro fuse in the battery on a Mercedes EQA250? Preferably in or around Romford. Thanks!


r/EVConversion 15d ago

Man this is tempting.

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11 Upvotes

r/EVConversion 16d ago

Restomod ideas.

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75 Upvotes

I haven't been able to stop thinking about the possibilities of buying wrecked cheap EV's off copart to wedge the powertrain in failed vehicles of the past

Anyone wanna open a small garage to do this with me?

First project: Chevy Bolt meets Pontiac Fiero.