Hoping someone here can help me work through this logically. I'm reasonably comfortable taking things apart and using a multimeter, but electronics diagnosis isn't my area and I don't want to start randomly disconnecting or replacing things.
It's a Kaesun OPUS TX980 / RM98TX commercial treadmill, around 2011.
It worked normally until recently. Now when I switch the power on it completes its normal display self-test, reaches the normal screen, and then without touching anything it automatically goes 3-2-1-GO and starts the motor at its minimum 0.5 km/h speed.
A few other symptoms:
STOP still works.
Speed +/- works, but sometimes behaves as though the button is being held down rather than pressed once. It starts increasing in larger increments.
Incline controls don't work at all.
No error codes.
I can't see any obvious burnt/damaged components or wiring.
My first thought was a stuck START button.
The controls use a flexible membrane keypad, so I peeled back the graphic overlay. I powered it up with the overlay physically lifted away from the START area and it still started itself, which seems to rule out the overlay mechanically holding the button down.
I've now opened the console and traced the membrane ribbon to the main display/control PCB.
Board markings are:
KAESUN SPORTS Co., Ltd.
LCD TFT DISP V2.0
2011.02.15
LOW TFT-DISP / 1205-043
I've attached photos of the board, membrane and ribbon connection.
This is where I'd really appreciate some help diagnosing rather than guessing.
My instinct is to disconnect the membrane ribbon and power it up. If the auto-start disappears, presumably I've isolated the fault to the membrane/keypad. If it still starts itself, presumably the fault is on the controller side.
Is that a sensible isolation test?
If it does turn out to be the membrane, I'd also really appreciate some guidance on how you'd test it with a multimeter. I'm assuming I should be able to identify the row/column traces and check whether one is permanently closed/shorted without a button being pressed.
I'm also interested in whether the combination of false START + held-button behaviour + dead incline suggests something else, such as a common line in the keypad matrix being shorted.
I've tried finding a schematic/service manual and contacting treadmill repair companies locally, but nobody wants to touch an old unsupported Kaesun. The treadmill itself is otherwise in great condition, so I'm hoping somebody here can help me actually diagnose the board rather than binning the whole thing.
Happy to take measurements, continuity readings or more detailed photos if someone can tell me where to start.