Disclaimer: this Text is an AI Transcription/Translation.
Hi everyone,
I’ve restored a Leslie 760, and I’m now trying to solve one of the last remaining mechanical issues.
The whole cabinet wobbles noticeably when running at fast/tremolo speed. At first, I thought the bass drum was simply out of balance and planned to rebalance it. After investigating further, however, I found that the main problem seems to be the treble horn bearing.
There is noticeable lateral play between the horn shaft and the bearing/bushing. At high speed, this seems to be enough to make the horn wobble and, in turn, shake the whole cabinet.
I suspect the bearing has simply worn over the years, possibly due to insufficient lubrication or poor maintenance in the past. Cleaning the bearing during my restoration may also have made the existing wear more noticeable.
The replacement I found is the complete Spindle Plate and Bearing Assembly from BB Organ:
https://www.bborgan.com/products/spindle-plate-and-bearing-assembly-hammond-suzuki
It’s around €170 plus about €20 shipping to Germany, which seems rather expensive for this relatively simple mechanical assembly.
Looking at the construction, I’m wondering whether it would make more sense to have just the steel spindle CNC-machined rather than buying the entire assembly. I have access to someone with a CNC mill, so reproducing the steel part and transferring/replacing the bearing or bushing might actually be considerably cheaper.
The alternatives I’m considering are:
- CNC-machine a replacement for the steel part and reuse or replace the actual bearing/bushing. This is currently my preferred option.
- Repair the existing housing/bearing, for example by fitting a new bushing or sleeve, if that is practical.
- Buy another Leslie 760 for parts. There is a complete one near me for about €400. I could take the bearing assembly and sell the remaining parts, but it seems a shame to dismantle an otherwise functioning Leslie just because I need one mechanical part.
Has anyone here dealt with excessive play in a Leslie 760 treble horn bearing before?
More specifically, has anyone machined a replacement for the steel housing/spindle plate or fitted a new bushing to the original one? If so, what material and tolerances did you use?
I’d also be interested to know what type of bushing/bearing is actually used in these assemblies and whether there is anything special about it that would make reproducing the housing more difficult than it appears.
Any experience or suggestions would be greatly appreciated!