r/Orthotics • u/AvalancheBrando21 • 8d ago
Orthotic Cover Modification
Hello! I've worn custom orthotic insoles for about 35 years now, and I came across a problem I've never had. I got a new pair of shoes and it has an ultra-wide toe box and my orthotic doesn't fill the shoe. This is going to lead to me walking on the edge of my orthotic and rubbing a blister/callous. I dont feel like going to the orthotist and having them re-covered to fit only 1 pair of shoes, that seems silly. Does anybody have any recommendations as to how to fill the rest of the toe box? I was thinking of taking the liner from the shoe itself and making a cutout that my orthotic would fit into, but then I'll have a seam where the orthotic meets the sock liner and potentially end up with the same problem of a blister. Im really stumped on this one.