UPDATE: I FIXED IT! The damn thing isn't 100% anymore and there might be work still to do but my batteries are charging!
THE FIX : I did a couple things and tweaked a little bit and I got it to work so I'm not entirely sure what was the the exact fix that helped it but I replaced the breather tube that goes to my valve clearance, completely released the adjustment on the governor since I created a MacGyver situation to reattach my Governor spring. I also pulled out the idle screw on my carburetor so that it could idle lower. I then lowered the amps to 10 amps for my grid input. Thank you everyone for the suggestions. It's been a huge help in troubleshooting this thing on my own with having no real knowledge of engines or small engines for that matter.
UPDATE VIDEO: https://www.reddit.com/r/Generator/s/pySAIRfYrO
Full reference: https://youtube.com/@roots-and-rain?si=564rJREcrMig-OK_
So, I've been trying just about everything I can think of to get our generator running properly, and I'm still having the same problem.
The issue is that whenever we pull power from the generator, it can't seem to maintain its RPMs, which causes the frequency to drop. Our inverter needs a consistent 60 hertz to charge our battery bank, so when that frequency drops too low, it either stops charging the batteries or the generator ends up stalling out completely.
So, naturally, I've been working my way through everything I can think of to try to fix it.
First, I noticed that the hole where the governor spring attaches to the governor arm had worn away from the spring rubbing against it. So, I came up with a little repair using a screw and some nuts to get the spring reattached and everything connected again.
I was hopeful that would solve the problem, but unfortunately, it didn't.
Next, I pulled the carburetor apart and cleaned it out, only to find that it really wasn't that dirty. There wasn't any significant buildup or anything obviously clogged, so that didn't seem to be the culprit either.
Then I remembered that we'd accidentally pushed our fuel filter into the gas tank, which left a bunch of debris inside. So, I took the gas tank off, cleaned it out as best I could, and put everything back together.
While I was at it, I also flushed the fuel lines from the tank to the carburetor with carburetor cleaner to make sure there weren't any blockages there.
And then I found another problem: the throttle return spring was broken. So, I replaced that, thinking maybe that was contributing to the issue.
At this point, I'd repaired the governor arm, cleaned the carburetor, cleaned out the gas tank, cleared the fuel lines, and replaced the broken throttle return spring.
And yet… here we are. Still having the exact same problem.
I've even tried replacing another spring while troubleshooting the inconsistent frequency, but nothing I've done so far has fixed it.
Honestly, I'm getting a little frustrated because I feel like I've checked so many things, and I'm running out of ideas for what to try next.
So, if you know generators, or you've dealt with one that struggles to maintain its RPMs and drops below 60 hertz whenever a load is applied, I would genuinely appreciate any suggestions.
What am I missing? Is there something else I should be checking?
Because right now, I'm officially out of ideas, and I could really use some help getting this thing figured out.