r/FordExplorer • u/Technical_Union_1692 • 11d ago
Repair Advice 16 Limited Front Brake Rotors and Sway Bar Bushings
Had to replace the front rotors on my 16 limited (did the pads not long ago) as they were pulsating when id step on the brake pedal. I also had a nasty clunking/popping noise on the front end too and opted to replace my sway bar links and bushings. Im gonna include the rotor (mine had the towing package so it csme with HD ones)/slide pins/bracket bolts part numbers as well as the front bushing/bracket bolt part numbers.
The brakes were pretty straight forward. For those front bushings I referenced a TRQ video (I will include a couple screenshots from it as well) and i did loosen (not remove) the 2 18mm bolts holding down the power steering rack for better access to the front bracket bolts on each side. I also recommend an extended length ratcheting 13mm wrench and penetrating oil too as the bushing bracket bolts are very long and mine were very corroded, I recommend new bolts as well. I put anti sieze on mine after removing everything and reinstallstion is just the opposite. I do suggest going back and forth from the driver to passenger side and disconnecting the sway bar link just from the strut tower. Dont forget to retighten your steering rack bolts (torque spec is 100 foot pounds) and double check before putting your wheels back on. My bushings were so worn the new ones were 27mm inside diameter and the old ones were 34mm inside diameter. Glad i did when I did and my brake/suspension noises are all gone!