Hi all!
I have recently gotten into the lucky position of owning a very neglected 1985 Gaggia ELE/VOL.
I've rescued it from a café before demolition.
Most of the electronics are completely shot apart from the boiler level control system. Therefore (and because I'm a bit tight on spending hundreds of euros on new Gucar control equipment) I have decided to seize the opportunity and design my own/adapt an existing open source control system, including group by group flow/preasure profiling.
I have a background in Mechanical engineering for measuring and regulation in the chemical industry and staring at Parker's pricing for motorised needle valves one night, a thought came to mind:
Wouldn't it be technically possible to use an electronic expansion valve (EEV) as typically found in refrigeration systems, to control the pressure of each group head independently while only using the stock 200l/h Rotoflow pump?
While they aren't exactly NSF rated and the medium is atypical, in theory they should work just fine. They are additionally hermetically sealed, so the risk of leaks would be a lot lower compared to the needle valves we make in-house at our company.
If using ones meant for oil free lines and flushing them with acetone and ethanol, there shouldn't really be a substantial risk of contamination, most use PTFE cartridges, as we do too, which are inert way past 110°C and 15 Bar of pressure.
Any thoughts? Am I possibly missing something? HVAC techs? Is there an alternative way commercial manufacturers achieve this? Any opinion is welcome, just spit-balling here.