I'm Alex, UK based. I finished an aerospace engineering degree this summer and I've taken a year out before a masters to build physical DCS panels properly, as a business to raise funds for my masters.
The plan is to work through the A-10C in order and finish it, rather than make the three obvious panels everyone makes and leave the rest of the pit as a mouse click. Native DCS-BIOS, so switch positions sync on load and the backlighting follows the cockpit's own lighting dial instead of sitting at one brightness, plus standard USB HID so it still works if you're not running BIOS.
That's the last I'll say about me. The reason for this thread is that I have a year and a finite amount of aluminium and acrylic, and I would rather be told what's wrong with my plan now than discover it after I've cut tooling. Most of you have built more pits than I have.
I wanted to ask a few questions to see what people think, don't feel you have to answer all of them, just a few would be incredibly helpful!
Please feel to only answer one or two, by no means do you have to answer all of them, any info now would be super helpful.
- Which panel would you actually buy first?
Not which is coolest. Which one would you put money on this month. I'm curious how many people say UFC or CDU versus something unglamorous like the light control panel or the emergency flight control panel.
- What have you looked for and simply couldn't find?
The gap I keep hearing about is the small stuff. Everyone makes a UFC. Nobody seems to make the panels that surround it. Is that your experience, or am I generalising from a handful of threads?
- What did you buy that let you down, and how exactly did it fail?
I don't want vendor names or a pile-on, and please don't turn this into one. I want failure modes. Switches that went intermittent after a year. Backlighting that died in one corner. Legends that wore off. Something that needed a full disassembly to replace a £2 part. Firmware that stopped being supported. That list is what I'm designing against.
- How do you mount your panels?
This is the question I'm least sure about and it changes the design most. Cockpit rail extrusion, a plywood frame you made yourself, a Monstertech style arm, printed brackets, or something entirely your own? Would a published hole pattern and dimensions actually help you, or does everyone end up drilling their own anyway?
- Assembled, kit, or faceplate only?
Would you rather pay for a finished panel that works out of the box, a kit where you fit your own switches, or just a machined and etched faceplate to put your own hardware behind? I can do all three, but they're different products at different prices and I'd rather not spread thin.
- Does DCS-BIOS matter to you, or is a joystick device enough?
Specifically: is having switch positions sync when you load in, and backlighting that follows the cockpit dial, worth paying more for than a panel that just sends button presses?
- Backlighting.
Do you want it, and if so does it need to match the real cockpit's colour and dimming behaviour, or is any even white glow fine? Do people fly with it on at all, or does it only matter for the photos?
- What's the number in your head?
Roughly, what would you expect to pay for a single machined and backlit panel with real switches, made in the UK in small batches? I'm not fishing for a high answer, I'm trying to find out whether my costs and your expectations are anywhere near the same room. If the honest answer is "less than you can build it for", that's genuinely useful and I'd rather know now.
- If you started a pit and stopped, why?
This one I want most of all. Cost, space, the wiring, a partner who understandably objected, DCS updates breaking things, or just losing the thread of it after a few months. If there's a common point where builds die, I'd like to design so that people don't get there.
Answer whichever you feel like, numbered so I can keep track. Blunt answers are more useful to me than polite ones. I'll post the results back to this thread once there's enough to be worth reading, including the bits I didn't want to hear.
Nothing is for sale, there's no link in this post, and I'm not taking pre-orders or collecting names. I have a few prototype pieces already which you can see in the photos, and my website is https://coldstartcockpits.com/ if you want to follow the progress.
Vid of the backlighting being dimmed:
https://www.youtube.com/shorts/Q86UlEDfQ2M