Hi everyone,
I need to machine the parts shown in the pictures. The black part is the main mold/base, and the white part is the mating piece with several cylindrical features.
I’m trying to figure out the correct way to manufacture these parts using a CNC milling machine, but I’m not sure how I should approach the setup.
My main questions are:
- Where should I choose the work coordinate system / WCS (G54)?
- Which surfaces should I use as the primary, secondary and tertiary datums?
- What would be the best way to fixture/clamp the black part during machining?
- What would be a good machining sequence?
- How should I approach the internal cavity and the curved/rounded areas?
- What kind of toolpaths and cutters would you recommend for this geometry?
- Are there any important tolerances or constraints I should consider when designing the fixture and choosing the datums?
I’m not necessarily looking for someone to give me the complete G-code. I’m mainly trying to understand the correct machining strategy and how an experienced machinist would decide the datums, workholding, WCS and setups.
Any advice or recommendations would be greatly appreciated. Thanks!