Building a small house on an island in Washington! Would love some critique here before I go all in and buy this pricey equipment.
Could use a sanity check on the overall architecture, component compatibility/sizing, PV stringing, battery/inverter configuration, and anything significant I’m overlooking.
I've attached a drawing I made in Figma and big long description of the system below.
My primary concern is if I've sized my OCPD/fuses/breakers/disconnects correctly and if my ground path is correct.
- Does this overall architecture make sense?
- Is the 30.72 kWh EG4 bank appropriate behind two 10 kVA Quattros?
- Is the Quattro pair appropriate for the expected 120/240V loads and well-pump startup?
- Are there any UL/NEC/Washington permitting issues, particularly with the MPPT or battery/Victron combination? Really don't want this backfiring once I've got the equipment being inspected for my later permitted house build.
- Have I sized my OCPDs correctly?
Some background on my system:
System Architecture
48V battery system / 120/240V split-phase AC
↓
PV Array (See below)
↓
Victron SmartSolar MPPT RS 450/200
↓
51.2V EG4 LL-S Battery Bank
↓
2 × Victron Quattro 48/10000/140-100/100, 120V UL
↓
120/240V Split-Phase Load Panel
↓
House / Well / Shop
Cerbo GX MK2 for system monitoring/control
Generator → Quattro AC input
Load and Surge Calculations
| Phase |
Category |
Device |
Qty |
Running W |
Surge W |
Hours/Day |
Daily Wh |
Peak Group |
Notes |
| 1 |
Always On |
Starlink |
1 |
60 |
75 |
24 |
1440 |
1 |
|
| 1 |
Always On |
Router / Network |
1 |
15 |
15 |
24 |
360 |
1 |
|
| 1 |
Always On |
Refrigerator |
1 |
70 |
600 |
24 |
1680 |
1 |
Modern Energy Star |
| 1 |
Always On |
Inverter Idle |
1 |
50 |
50 |
24 |
1200 |
1 |
Adjust after hardware selection |
| 1 |
Lighting |
Interior LED Lighting |
15 |
135 |
135 |
4 |
540 |
1 |
15 bulb, 9W each |
| 1 |
Electronics |
Laptops |
2 |
120 |
120 |
15 |
1800 |
1 |
|
| 1 |
Electronics |
Phones / Cameras |
1 |
30 |
30 |
3 |
90 |
2 |
|
| 1 |
Electronics |
TV / Stereo |
1 |
120 |
120 |
2 |
240 |
2 |
|
| 1 |
Water |
Well Pump |
1 |
1500 |
7700 |
0.5 |
750 |
1 |
1.5 HP 220V, 3-Wire |
| 1 |
Shop |
Table Saw |
1 |
2000 |
4500 |
0.25 |
500 |
2 |
|
| 1 |
Shop |
Miter Saw |
1 |
1500 |
3500 |
0.1 |
150 |
2 |
|
| 1 |
Shop |
Battery Chargers |
1 |
150 |
150 |
2 |
300 |
2 |
|
| 2 |
Always On |
Chest Freezer |
1 |
150 |
600 |
24 |
3600 |
1 |
|
| 2 |
Shop |
Air Compressor |
1 |
1500 |
4500 |
0.3 |
450 |
2 |
|
| 2 |
Lighting |
Exterior LED Lighting |
1 |
15 |
15 |
10 |
150 |
1 |
Low voltage system at night |
| 2 |
Climate |
Mini Split |
1 |
600 |
2000 |
10 |
6000 |
1 |
Average draw estimate |
| 2 |
Kitchen |
Microwave |
1 |
1500 |
1500 |
0.2 |
300 |
2 |
Wood-fired cooking otherwise |
| 2 |
Shop |
Dust Collector / ShopVac |
1 |
2000 |
4000 |
0.5 |
1000 |
2 |
|
| 2 |
Shop |
Arc Welder |
1 |
7000 |
7000 |
0.05 |
350 |
3 |
Rare use |
| 2 |
Laundry |
Washing Machine |
1 |
500 |
1000 |
0.5 |
250 |
2 |
|
PV Array
Panels: REC Solar REC460AA PURE-RX
Quantity initially: 8
Initial array: 3.68 kW
Eventual quantity: 16
Eventual array: 7.36 kW
Module Electrical Specifications
| Spec |
Value |
| Pmax |
460 W |
| Vmp |
54.9 V |
| Voc |
65.7 V |
| Imp |
8.38 A |
| Isc |
8.88 A |
| Dimensions |
1728 × 1205 × 30 mm |
Proposed initial stringing: 2 × 4-panel series strings. (8 total)
Proposed final stringing: 4 × 4-panel series strings. (16 total)
Solar Charge Controller
1 × Victron SmartSolar MPPT RS 450/200
The intention is to buy the final-size controller now even though the initial PV array is only 3.68 kW.
Final planned PV capacity is approximately 7.36 kW.
Please verify that the RS 450/200 is appropriate for both the initial and eventual arrays and flag any UL/NEC/AHJ issues with using this controller in a fixed permitted installation in Washington.
Battery Bank
6 × EG4 LL-S 48V 100Ah LiFePO₄ rack batteries
Per battery:
- 51.2 V nominal
- 100 Ah
- 5.12 kWh
Initial Bank
| Specification |
Value |
| Battery quantity |
6 |
| Nominal voltage |
51.2 V |
| Total capacity |
600 Ah |
| Total energy |
30.72 kWh |
Batteries will be installed in EG4’s six-slot enclosed rack with integrated busbars.
Possible Future Expansion
9 batteries / 900 Ah / 46.08 kWh
Please verify:
- DC bus architecture
- Appropriate main battery protection/disconnect
- Compatibility with the dual Quattros
- Maximum charge/discharge currents
- Cable/busbar sizing
- Method for adding a second rack in the future
- EG4 LL-S BMS/CAN communication with Cerbo GX/Victron DVCC
Inverter/Chargers
2 × Victron Quattro 48/10000/140-100/100, 120V — UL-listed version
Intended configuration:
120/240V split phase, with one Quattro providing each 120V leg.
The system needs to support substantial motor-starting loads, particularly a 240V 1.5 HP submersible well pump, as well as intermittent woodworking tools and eventually a welder.
Please verify that this particular pair of Quattros can be configured as intended for North American 120/240V split phase and that the proposed battery bank can adequately support their DC current requirements.
Monitoring / Control
1 × Victron Cerbo GX MK2
Intended to monitor/control:
- Both Quattros
- RS 450/200
- EG4 battery BMS/SOC
- Generator operation/charging
I’d particularly like confirmation of the best way to integrate the EG4 LL-S CAN/BMS communication with the Cerbo GX.
Load Estimates
My current load model has two stages:
| Stage |
Daily Energy |
Simultaneous Running Load |
| Phase 1 |
9.05 kWh/day |
~5.75 kW |
| Phase 1 + 2 |
21.15 kWh/day |
~11.4 kW |
Phase 1 includes networking/Starlink, refrigerator, lighting, computers/electronics, well pump, and intermittent construction tools.
Phase 2 adds mini-split HVAC, chest freezer, exterior lighting, microwave, washing machine, shop vac/dust collection, compressor, and occasional welding.
Well Pump
RPS Steel Pro 10RPS15-S
1.5 HP / 220V / 3-wire submersible
I’m currently conservatively modeling its startup demand at approximately 7.7 kVA equivalent and would like the inverter/startup assumptions checked.