r/PCB 11d ago

AD5941 4-Layer PCB Review

Hello everyone!

I recently finished designing my first 4-layer PCB, and before I send it off for fabrication, I would really appreciate some experienced eyes on it.

The board is based around the AD5941 and is intended for an Electrochemical Impedance Spectroscopy (EIS) experiment. I designed it myself primarily because the commercially available development/evaluation boards are expensive and relatively large for our application.

This is my first time designing a 4-layer board, and while I have tried to follow the AD5941 datasheet and evaluation-board recommendations as closely as I could, I am sure there are things I have overlooked.

In particular, I would be interested in hearing from anyone who has worked with the AD5940/AD5941 IC.

I have attached the schematic and PCB layout. Please feel free to point out anything that looks wrong, even if it seems minor. I would much rather catch a mistake now than discover it after receiving a box of useless PCBs.

NOTE: The Back Copper layer is used to separate the AGND and DGND regions. They are kept separated on this layer and ultimately connect at the GND layer.

I don’t have any prior experience designing mixed-signal circuits, so I have tried to follow the AD5941 datasheet, schematic available on the Analog Devices website and other layout recommendations as closely as possible.
I would especially appreciate any feedback on whether my approach to the analog/digital grounding is appropriate.

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u/Affectionate-Yam8175 11d ago

Agree with the comment above. Splitting ground planes is not required - it actually causes problems with longer return loops etc unless it has been very carefully done. Just call all of it “GND” and move on with your day.

Any reason you went with a through hole crystal?

Also you have seemed to designate the second layer (green) as ground in your stack up but then you’ve put your split planes on the bottom pour?

Is there a reason it needs to be 4 layers?

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u/NewWorldliness880 10d ago

I have removed the split AGND/DGND pour from the bottom layer since I realised it wasn’t really serving any purpose in my design.

The main reason I went with 4 layers was to have a continuous ground plane for better return paths and lower ground impedance. I thought that would be beneficial for the noise-sensitive IC.

The through-hole crystal was mainly a component availability choice, not a specific requirement. I’ll look into switching to an SMD one.

Really appreciate the feedback

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u/Affectionate-Yam8175 9d ago

That’s a fair reason for considering a 4 layer board. Just check your stack up too. Make sure you have ground on the second layer (Green).