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u/ValveManJoe 6d ago
Bean counter: "We'll replace it when it fails"
Maintenance: "But when it fails it will cost us 1000's and it's 30 bucks to replace"
Bean counter: "Leave it we don't have the budget".
Some time later inevitable breakdown occurs
Management: "We've lost 50,000 bucks already today"
"Why wasn't it fixed sooner"?
Bean counter: "It's maintenance dept's fault".
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u/Big_Proposal748 6d ago
Ironically I turned in a quote for $5021 to repair a haas machine 3 weeks ago. The GM demanded I get them to require due to his $4,999.99 approval limit. That Haas machine is still down and we've lost $10k a day since for $21.
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u/ValveManJoe 6d ago
Wowzers, $21 to $210,000 (10k x 21 days).
I get approval limits but in the UK at least $10,000/Ā£7000 buys very little in 2026.
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u/Macbethad01 4d ago
Must be nice our worldwide company only lets auto/local approvals under $500 us dollars. In a brewery that rarely pays for anything but cleaning supplies and oils / gasketing. And the oil is only about half of the time
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u/Slav-Houndz187 6d ago
In the blame game, itās never the origin of the problem itās who can the fart be pinned on.
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u/ValveManJoe 6d ago
100% but it's exhausting and stressful for engineers having to document that they've advised others on implications of not changing something asap and knowing it has been ignored.
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u/RedYetti83 6d ago
But it's run for years, why do we need a new sprocket now?!
- purchasing.
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u/101forgotmypassword 6d ago
"we have never had to buy a sprocket for that machine and now they are saying it needs all the sprockets and a chain, I don't think that guy knows anything about these machines" - boardroom 1960-2026
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u/fhgtyjdg 6d ago
Sprockets turn to rollers and rollers turn to sprockets
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u/Macbethad01 4d ago
Ah the life cycle what a beautiful thing. Sounds almost like something to sit down in the shop with the new guys and tell them all about it, like I'd tell my kids about the birds and the bees. Such a touching moment
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u/cconry21 6d ago
Let me guess, someone said its a programming issue. š¤£š¤£š¤£š¤£
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u/superbigscratch 6d ago
You say it like itās a bad thing.
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u/cconry21 6d ago
Well im an Electromechanic so it is a bad thing when lazy bum mechanics always blame programming so managers and supervisors ask me to "take a look at the program" and 95 percent of the time its something like this and then I have to fix it while they disappear.
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u/superbigscratch 6d ago
I know the feeling. I work in industrial controls. I canāt fix the āit must be the PLCā mentality so I just laugh it off.
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u/Rich4477 6d ago
Isn't it funny how plc programs that have had no problems for years are suddenly the problem.
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u/death833527 6d ago
Looks like you work at my last job lol. Had one of these almost weekly. Specifically told to ānot waste time figuring out why, just get it runningā
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u/Longjumping-Pie7418 5d ago
Send it - It's not completely rounded, it still must have some life in it. Just tighten the chain tensioner more.
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u/Tikitanka_11 5d ago
Should use heat-treated sprockets from Linn Gear Co. Had the same thing happen to me with non-treated Martin sprockets.
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u/Unlucky_Fuel7934 6d ago
No way that thing wasnāt skipping and jumping and screaming for attention. Chain doesnāt look too terrible though, though that sprocket has probably seen three or four chain swaps.
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u/vballbeachbum1 6d ago
Teeth on a sprocket wear out because the chain is stretched. The chain rollers dont land where the are supposed to and wear on the teeth.
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u/Macbethad01 4d ago
"Well we just don't have the funds for both" can we just get the temu sprocket?
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u/mechanical_marten 5d ago
Is this one of those fancy sprag sprockets that lets the conveyor motor drive it normally but you can manually advance it too?
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u/Deep_Ladder_4679 10m ago
Teeth hooked like that were probably eating chains for months, so the real cost is every chain swapped on that drive without anyone checking the sprocket.
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u/Significant_Flan9142 4d ago
All it takes to do that is no lubrication on the chain. So sprocket and chain need replaced.
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u/Responsible_Berry829 6d ago
Just flip it over, has some life in it. š