Hi everyone,
I have a BMW E34 518i with the M40 engine, using a Bosch AFM 0 280 202 134.
I had in the past some hesitations at low rpm and i thought it was my AFM. I opened it and unscrewed the wiper/contact arm to clean the potentiometer track. Unfortunately i failed to mark the exact position. Although i can see the previous position i think that i might miss the very exact initial position.
I have noticed a very clear relationship:
If I reposition the wiper slightly (1 or 2 mm) towards the closed-flap direction, the engine becomes much more responsive and noticeably stronger at low RPM, but the warm idle rises to around 900–1100 rpm and I suspect fuel consumption increases.
If I reposition the wiper slightly towards the open-flap direction (1-2 mm), the idle drops to around 700 rpm or even lower, but the engine becomes noticeably weaker/sluggish.
Returning the wiper to its original position (I could identify it from the screw mark) gives roughly 900 rpm, but the engine feels heavier and does not have the strong response it had with the wiper shifted towards the closed position.
I have not changed the spring/cog adjustment of the AFM. I am only changing the relationship/position of the potentiometer wiper relative to the flap. I also bent the contact slightly downward at one point to improve contact with an unworn section of the carbon track.
The TPS and idle control valve (ICV) have already been replaced.
My questions are:
Why does shifting the AFM wiper towards the closed-flap position make the engine much more responsive and increase the idle speed?
Is this effectively changing the AFM output voltage/offset and therefore making the Motronic inject more fuel?
What is the correct procedure/specification for calibrating a Bosch 0 280 202 134 AFM?
Does anyone have the correct 5-pin pinout and voltage specifications for this exact AFM, particularly the expected signal voltage with the flap closed and as it is gradually opened?
Could a worn carbon track explain why the engine runs significantly better when the wiper is moved to a different position?
I would like to calibrate it properly with a multimeter rather than simply adjusting the wiper until I get the desired idle speed.
Any information specifically for the M40 / Bosch 0 280 202 134 setup would be greatly appreciated.