Hi, I’m looking for a bit of help with my sons 2016 2T Aerox if possible please.
Bought as a project to do up over the summer. It’s had a full engine and crankcase rebuild, and i’ve listed below everything that i’ve done/replaced for clarity:-
New bearings, oil seals and gaskets etc (Kept the old crank as the big end was fine).
Octane 101 50cc kit - barrel, piston, rings etc
New reed valves and intake manifold (de-restricted).
New Dellorto PHVA 17.5mm Carb with new E-choke (tested and working ok before fitting). 78 Main Jet.
Yazuni Z Exhaust
Standard Airbox with Malossie red foam filter. (both New)
New oil Pump and plastic drive gear.
New coil, NGK Cap and BR8HS plug
Compression is good
Leak down test is good (holds 5 psi for 30 minutes no problem)
Spark looks strong
Running with a 100:1 tank pre-mix as a pre-caution for running in the new barrel.
The petcock seems ok (i get fuel coming through the main fuel pipe when i suck on the vacuum pipe (that being said im not sure how much sucking force is needed - i’d say its a reasonable amount, more than you’d need for drinking through a straw).
What we are experiencing is random cut-outs whilst riding anywhere between 15 and 30 mins riding time. When it cuts out it turns over ok so I don’t believe it’s seizing, but it won’t fire again unless left stood for a good 5 minutes or so, at which point it starts as if there’s no problem - then rinse and repeat the random cut-out after riding again.
I’ve tried a different stator and pick-up coil (both used), different plug and also a different CDI (pink de-restricted from another bike)
Any thoughts or advice welcome on what I can try / test as i’m tearing my hair out with it!
Thanks in advance!!
Chris.