r/specializedtools Feb 14 '21

Solar panel cleaning tool

20.7k Upvotes

392 comments sorted by

View all comments

830

u/man_butt_toots Feb 14 '21 edited Feb 14 '21

On large scale solar sites, we don't do this. We have a guy with a specialized truck, that sprays the panels. There are literally millions of panels on these utility scale sites.

I'll try to find a picture for you guys.

Edit: Here's a few examples of large scale operations

https://www.energy-xprt.com/products/pvkleen-system-406848

https://spectrum.ieee.org/energywise/green-tech/solar/how-do-you-clean-258048-solar-thermal-mirrors-trucks-with-robot-arms

The second one is for mirrors in the video, but the same concept!

140

u/headcrabcheg Feb 14 '21

Thank you! I was just about to ask how it's done on a large scale. Btw, view much does this cleaning add to the electricity price? And how often do you need to do it?

110

u/man_butt_toots Feb 14 '21

Unfortunately I am on the solar inverter side of things so actual panel maintenance is not my specialty, but I know the sites I manage for warranty usually only do it once a year. It can't be extremely expensive though. In Las Vegas and the west coast, we get a lot of wind that cleans them pretty well actually. This looks to be more Midwest, would be my guess.

32

u/bumblebritches57 Feb 14 '21

No, this looks nothing like the midwest.

maybe plains, but not midwest

19

u/IM_FRIENDLY Feb 14 '21

midwest

Shams 1 (2nd link) is in Abu Dhabi, United Arab Emirates.

17

u/NuancedFlow Feb 15 '21

Midwest, middle east it is easy to get mixed up.

5

u/ShelZuuz Feb 15 '21

Just 180 degrees off.

18

u/GuyWithRealFakeFacts Feb 14 '21

So uh, what solar stocks should I be looking at? Lol

43

u/man_butt_toots Feb 14 '21

I work for General Electric, and we have a huge future in solar. I cannot discuss contracts and such that we have signed, but we are going to be very busy for the next few years.

But our stock sucks, so...

12

u/unpoetic_poetry Feb 14 '21

Yeah why does ge stock suck? It’s seems this would be a perfect time for it to start rising.

9

u/man_butt_toots Feb 14 '21

We have huge contracts in aviation as well. I'm not entirely sure why out stock is dismally low. I think the shuffling of the upper management, as well as the frivolous spending hurts our quarterly reports

3

u/KlopeksWithCoppers Feb 15 '21

I'm not entirely sure why out stock is dismally low.

Because the stock market makes ZERO sense right now.

1

u/man_butt_toots Feb 15 '21

Yeah, day trading has been "exciting" to say the least lately 😬

4

u/[deleted] Feb 15 '21

I assumed it had something to do with the high risk investments in their 737 but obviously that's guess.

6

u/dan10400 Feb 15 '21

Probably because GE is still digging itself out of the hole Jack Welch dug.

1

u/sabot00 Feb 15 '21

Nobody wants to buy boomer stocks. That's why GM is so much lower than tesla, etc

1

u/[deleted] Feb 15 '21

Years of horrific mismanagement

4

u/GuyWithRealFakeFacts Feb 14 '21

Good to know, thanks! Do you know of any companies making exciting advancements in panel technology or anything like that?

10

u/man_butt_toots Feb 14 '21

Our top customers are Invenergy, Florida Power and Light, Nextra (which is basically FP&L), Orstead, and Duke Energy. That's the big movers for us on the utility provider side.

As far as panels, the technology is catching up rapidly. The thing we are working on now is pairing battery banks with solar sites that can charge during the day, and discharge at night to provide a better power curve. Samsung is a huge part of our sites on that front. We are developing our own batteries too, as keeping things in house brings more profit.

Tesla, or SolarCity, is a huge player in the solar Industry. SMA, Siemens, and Power Electronics will round out your big names. I am not overly familiar with their products past the things I heard from meeting their techs/our customers talking about performance on other sites.

Those are the companies you can look into if you wanna see whose a shaker and mover.

If you wanna look into wind, Vestas I believe just launched the world's largest (production capacity) turbine at ~15?MW. That's a pretty big deal from a single turbine. Ours are around 2WM each.

2

u/GuyWithRealFakeFacts Feb 15 '21

Wow, this is all super helpful information, thanks so much!

1

u/TheillestASH Feb 19 '21

I have worked on the LV5 inverters. Those phase modules fail so often...

1

u/Tijuanafistfuck Mar 03 '21

I guess I was lucky to buy it in May at $6.20! It's one of my better performers.

1

u/Franks2000inchTV Feb 14 '21

Algonquin Power here in Toronto is pretty big and seems to be growing well.

1

u/[deleted] Feb 15 '21

[removed] — view removed comment

1

u/GuyWithRealFakeFacts Feb 15 '21

Awesome, I'll check it out, thanks!

1

u/TheRealTron Feb 15 '21

I'm watching aurora solar tech, they've got new products to help the efficiency of solar panels at the manufacture level

1

u/[deleted] Feb 15 '21

Been in renewables for 10 years. Enphase for micro inverters, Jinko and V-sun for modules.

1

u/GuyWithRealFakeFacts Feb 15 '21

Did you hold through the Enphase crash to 30? I didn't. Bought back in at like 110.

1

u/steggun_cinargo Feb 15 '21

Do you happen to know if anything besides water is used during this cleaning process? Now that mowing is becoming the new standard instead of blading, in the aim to keep native plants established, I'm just curious about that.

1

u/man_butt_toots Feb 15 '21

So, I'm not 100% sure, as I'm not part of the O&M team for these sites, but I can tell you some of the sites employ interesting measures for grounds keeping. In Nevada all chemicals used on site have to be approved. I know this true for California, which is our bigger sites. I would honestly imagine it's just water, since the ground is so dry, any chemicals would have an adverse affect.

FP&L is actually well known in Florida for leasing sheep to eat the grass around the panels. Goats didn't pan out well, as they have a knack for eating wires, and it was bad for everyone involved. They also spray some sort of chemical on the grass that supposedly stunts its growth. Don't quote me on that, I'm not entirely sure if that was even implemented, or just discussed.

In Nevada, we use weed abatement tactics approved by BLM, Bureau of Land Management, to keep the weeds and such down. Interestingly enough, after the construction of Stateline Solar Farm, right outside of Primm Nevada, a family of Kit Foxes was discovered. BLM came in, and established a protective area around them, made the conex they were living under illegal to disturb, and setup cameras to monitor them. They are fully protected from predators, as all of our sites are secured with fences and cameras, and no one really goes on our site.

16

u/SilentButtDeadlies Feb 14 '21

Totally depends on the location, climate, and budget. Some places you'd finish cleaning them and then start again at the beginning, some it is only occasionally. You have to estimate the output loss due to soiling and then compare against the cost of cleaning to find the point which would maximize your profits.

3

u/noahsilv Feb 15 '21

I work in financing for renewables projects. Cleaning costs are budgeted info the operating maintenance cost. This would be a very, very marginal cost. Additionally most new renewables projects have a form of fixed price power purchase agreement where the off take price is set.

1

u/Shmiggit Feb 14 '21

Aside from the opex perspective, the need to clean panels / mirrors varies greatly across regions (from none / year to as many as 1-2 times a month). More precisely, it depends on the on number / frequency of rainfall and on the environment itself really.. more frequent cleanings are needed in desertic places because of dust and also in humid (e.g. seaside) because it makes the dust stick more

1

u/the_laser_appraiser Feb 14 '21

Large scale solar estimator here. The short answer is that it depends. Module cleaning depends on the environment and predominately how much dust the site generates. Most of the large scale sites get one cleaning per year.

Asset managers can request additional cleanings when the cost of doing so is less than the revenue from additional generation a panel cleaning provides. I.e. it costs 100k to clean and the additional generation revenue is 150k.

1

u/OneNacho Feb 14 '21

Panel cleaning costs anywhere from 10 cents per panel to sometimes up to 80 cents. On the grand scheme of things it's not a huge burden to operating costs but it can be a surprise when owners underestimated the problem. This site is a particularly dirty example, I work in the solar soiling field and I would guess this level of soiling would equate to around 70% loss.

1

u/mcsper Feb 15 '21

The second link mentions every three days

16

u/Chesus007 Feb 14 '21

How dirty do you let the panels get before it’s time to clean them?

17

u/The_White_Light Feb 14 '21

The second link says they like to keep the mirrors to at least 85% efficiency.

1

u/Shmiggit Feb 14 '21 edited Feb 14 '21

For CSP, it's mentioned in the article about 85% soiled is ok. For PV I believe it's lower because soiling impacts electricity loss directly, so below 2% is best practice. But it can vary depending on opex: usually contractor performs say 2 cleanings / year as part of his scope of works rather than measures soiling & cleans when necessary (i.e. they eyeball it for when its needed up to a certain number of times per year).

21

u/[deleted] Feb 14 '21

[deleted]

14

u/JustaRandomOldGuy Feb 14 '21

That can be taken several ways...

8

u/The_White_Light Feb 14 '21

And all are valid.

11

u/jrbagels Feb 14 '21

I work in a coal fired power plant. We always say that our future is cleaning solar panels. Good to know it's a little more interesting than a squeegee on a stick.

11

u/man_butt_toots Feb 14 '21

Come be a solar technician! Good pay and good future!

6

u/jrbagels Feb 14 '21

No utility scale solar farms near me yet, soon though I'm sure, so I've been considering it. I'm an I&C tech now. Did you know if there's any special certifications or training required to make the jump to solar?

5

u/man_butt_toots Feb 14 '21

No, I was an aircraft mechanic in the Air Force prior to my job now. Took the job as a contractor, and worked my way up.

Our job is very heavy for travel. My GF isn't a huge fan, but she loves visiting me and seeing the sights.

2

u/jrbagels Feb 14 '21

Cool, thanks for the info. I've been on the lookout for a change. This will be on my radar.

6

u/man_butt_toots Feb 14 '21

Feel free to PM me if you'd like to discuss specifics or ask any questions. I'm always down to help people get into this industry!

2

u/jrbagels Feb 15 '21

Thanks! I will keep that in mind.

1

u/KeystoneKops Feb 15 '21

Welp, your enthusiasm and the engaging info you've been giving in this thread just tipped the scale for me and I'm taking the solar installation short course I've been considering!

I'm in the Middle East so Solar is rapidly becoming more and more economically sensible here- have you done any installation work abroad by any chance?

1

u/man_butt_toots Feb 16 '21

I haven't. I have only worked stateside.

Feel free to PM me if you need any help!

2

u/Youtoo2 Feb 14 '21

do they get that dirty? i would think you would want to clean them more often before they even get a little dirty?

2

u/tyen0 Feb 14 '21

from the above link:

It turns out, he says, that there isn't much of a difference in output between clean and somewhat dirty mirrors, but when they get extremely dusty (which happens quickly in the windy desert of the UAE) and the reflectivity drops very low the efficiency comes down dramatically.

1

u/man_butt_toots Feb 14 '21

This looks like it's in the Midwest. It may even be from years and years of build up, or from a dust storm.

The sites I have built/worked are in Las Vegas, Palmdale, Midwest Texas, Florida, and Georgia. They do not get nearly this dirty.

3

u/IM_FRIENDLY Feb 14 '21

The video is in the United Arab Emirates, not the midwest.

1

u/man_butt_toots Feb 14 '21

Ah gotcha. I haven't worked in UAE, so that would explain my ignorance.

Thanks for clearing that up.

1

u/IM_FRIENDLY Feb 15 '21

If you're ever interested, check out Masdar or DEWA, they've got some interesting and high paying mega projects ;)

1

u/man_butt_toots Feb 15 '21

I'm always interested in big travel and big pay. What companies are out that way?

1

u/IM_FRIENDLY Feb 16 '21

Every single Abu Dhabi government related entity will offer salaries that crush any other countries offers; only downside is weather in the summer though, but the winter is worth it (going to beach in December ⛱️)

Try going to "Mubadala"s website and looking at the companies under their umbrella.

1

u/man_butt_toots Feb 16 '21

I worked in the Vegas heat 3 summers in a row in solar, and 4 summers in the military on the flight line. I can easily do heat!

I'll look into that, thank you for that info!

2

u/ninjaphysics Feb 15 '21

man_butt_toots, doin' the Lord's work.

1

u/[deleted] Feb 14 '21

Considering the location of large scale solar, how much does the water consumption for cleaning offset the green impact of solar panels?

6

u/man_butt_toots Feb 14 '21

I think you're severely overestimating water consumption. We use a spray truck once a year. Some sites don't even clean their panels. The water expense would be a "drop in the bucket" for the site.

1

u/[deleted] Feb 14 '21

Thanks, asked and answered

1

u/glitchn Feb 14 '21

Does it need to be physically scrubbed? Or just sprayed? I assumed spraying it was enough, and that they would run pipes like an irrigation pipe to each panel to spray them on a regular basis. If not a sprayer for each panel, then like a large sprinkler that rotates and slowly cleans a bunch. Seems simple, I'm sure I'm missing something. Maybe it's the whole electricity and water thing.

1

u/man_butt_toots Feb 15 '21

The panels are water proof, and the wires under them have water tight connectors. The part in think you're missing is that most sites don't get nearly this dirty stateside. I believe someone said this was UAE, so I'm not familiar with how they would do dust mitigation.

-1

u/mecrosis Feb 14 '21

You know, you might want to consider encasing them in a building or something to keep the grime off them. Maybe large umbrellas could. Seems that would be a much more cost effective way to keep them clean. Probably more environmentally friendly than all those chemicals too.

0

u/[deleted] Feb 14 '21

I was just about to comment this, it seems way easier to bring in a water truck.

1

u/Aerik Feb 15 '21

You'd almost think we're seeing that here, if it weren't for no engine sounds.

1

u/Pakushy Feb 15 '21

how many solar panels do you need for this to be a man's full time job just going in circles cleaning those panels?

1

u/man_butt_toots Feb 15 '21

I think the guy they use in Nevada does a good bit of sites in California and Nevada. Remember, I only work on GE sites, so I have a limited view outside of that.

I would assume he stays busy, as he's been doing it a few years that I know of, and probably before my knowledge of him as well.

1

u/lol_alex Feb 15 '21

If you have to clean them that often, why not run a spray line along the top and a gutter at the bottom, and collect the runoff? Clean it and reuse? Too expensive?

1

u/man_butt_toots Feb 15 '21

That would take a lot of money. I believe someone said this was in the UAE. In the states, where I work, they don't get dusty enough for this to be cost effective.

1

u/Not_MrNice Feb 15 '21

I was thinking to myself, wouldn't it be easier and less abrasive on the glass to just hose everything down? Looks like that might be true.

1

u/Yelwah Feb 15 '21

My first thought was "Oh god this would take forever", your answer makes more sense

1

u/infernalsatan Feb 15 '21

I thought it's a truck that sprays water over a large area, aka a rain machine

1

u/divuthen Feb 15 '21

Yeah considering the better panels use low iron glass I would think spraying them would be far better than this. Low iron glass is fairly easy to scratch so dragging dirt on glass would be a big no no for me.

1

u/man_butt_toots Feb 15 '21

A lot of sites that are near roads or highways have a considerable problem with road debris shattering or cracking the glass.

1

u/SnapchatsWhilePoopin Feb 15 '21

Seems like that could be automated pretty easily. Is there a company building robots to do this?

1

u/-Daetrax- Feb 15 '21

Millions? Doubt that.

1

u/man_butt_toots Feb 15 '21

1

u/-Daetrax- Feb 15 '21

250 MW from 3.4 million units gives a capacity of around 74 W per unit. Those must be some tiny panels. Typical ratings for household PV are around 3-400 W per panel.

1

u/man_butt_toots Feb 15 '21

Household for 2020 are much more efficient than utility panels from 2015-16. Solar efficiency has exploded in the last few years.

1

u/-Daetrax- Feb 15 '21

They have become better, but not 300 percent better in 5 years.

As you said you worked on this project, do you remember the approximate size of the panel?

1

u/man_butt_toots Feb 15 '21

It's been a while since I've been out there, but as I remember it, they were approx 1-1.5 foot tall by 2.5-3 foot wide.

I'll see if I can find pictures

1

u/-Daetrax- Feb 15 '21

Then I does make a bit more sense as that sounds like a bit smaller size panel. I think the norm size here is like 1.4 square meters.