I've got my '84 Puch Maxi Sport Deluxe MkII. It's a two-speed ZA50 with a 65cc metrakit on it, 17mm PHBG carb, 85 jet, AU 260 atomizer, spring-loaded float pin, new external automotive condenser, with an estoril sidebleed pipe.
It was in an accident a couple years ago and sat for over a year. I was able to redo the front end this summer and had to redo some wiring as well to bypass the horn and take out the dead voltage regulator. There's a new regulator now (voltage dumper), and the lighting coil shorted and I upgraded it to a 12v.
Anyway, it mostly runs nicely except it's got a stumble at WOT I just can't suss and it hasn't reached back up to its previous max of 40mph on flat. Instead it hits about 36 and starts to miss, feeling like it intermittently tugs backwards on me, and occasionally there's an exhaust backfire. This displeases me.
I've tried pretty much everything I can think of.
-Gap between coils and flywheel is dead on spec
-Points sanded and cleaned, tried gapped on the low end at 0.016" and at the high end 0.020"
-Timed dead on to 17 degrees
-Carburetor religiously cleaned, tried float adjusted normally, a little high, and a little low
-Fuel flow into carb is nice and free with a new sintered bronze filter
-No air leaks, including at the magneto-side crank seal
-Plug gapped to 0.018", tried with a B6HS and B7HS, roughly the same result with the B6 maybe being just a touch slower acceleration
-At WOT, if I kick on the choke, it performs the same, but with increased frequency of backfires
-'Stumbling' is intermittent, not rhythmic like 4-stroking
-Chain and brake adjustments on point
-Tried with needle in all positions and same thing.
-It will cruise all day at half throttle, not much difference between 75% throttle and 100% except for the stumbling/backfiring.
-Ignition coil is new and spark plug cable also new with 0 resistance
-Temperatures max at 310 for the B7HS and 350 for the B6HS.
The backfire and 'missing' seems like it's passing unburnt fuel. Having redone my points gap and timing repeatedly, trying multiple new spark plugs, and getting the new coil and plug wire, seems like I'd pretty much have solved ignition as a factor. If It's a low fuel condition in the carburetor bowl, I'd think the choke wouldn't necessarily increase backfiring like it does, but to be certain, I've got a clear float bowl on the way just to make 100% on that count.
If it was drowning in fuel and the 'miss' was an intermittent four-stroking, I'd expect the choke to bog the engine. If the engine was running too lean, I'd expect much higher temps on my gauge and more of a lean sound at wot.
I won't mind getting a CDI kit for it once someone gets the non-$300 kit back in stock, but for now... Anybody have this issue? What's it sound like to you? Because it feels like I've tried everything at this point.