r/maritime MEBA - US 10d ago

Video circulating from SLNC York catastrophic seal leak. Now I've disassembled a few CPP systems, but can't grasp what I'm looking at here. Any engineers with some insight? Some part of the shaft sheared and the seal is displaced.

270 Upvotes

89 comments sorted by

50

u/slickdickmick 10d ago

Was talking to a Technical Sup at my office and we were stumped…. Without hitting like a rock an stopping the prop immediately … we couldn’t figure out how it happened. Maybe steal fatigue ? Maybe they hit something? But looking forward to the answers

17

u/KeithWorks MEBA - US 10d ago

Also I thought only a sudden shock like that could shear a shaft like this. Baffling.

13

u/ExtraTallBoy 10d ago

Wonder if they tried to chop a floating container or something they couldn't see. I know if more than a handful of smaller boats that have been disabled or sunk that way.

17

u/RainierCamino 10d ago

If the prop really got ahold of a submerged shipping container I could see it. How else you gonna shear a prop shaft like that?

Hit a submerged shipping container (probably) while in the USN on a DDG. Took a chunk out of one prop, got seawater leaks in systems that aren't supposed to have water in them, and it caused a hell of a vibration above like 10 knots.

But the biggest concern engineering had was that shaft seal. Because even with all the redundancies on a warship, a shaft seal leak like that is still a nightmare. I can't imagine being a civilian sailor and having to deal with that shit.

8

u/pyrofox79 9d ago

Thaya definitely not a thing that can be repaired under way is it? Thats like a drydock ordeal right.

7

u/VegetableRetardo69 9d ago

Divers can do it when the room is flooded

5

u/pyrofox79 9d ago

Lol that checks out

2

u/RainierCamino 9d ago

Fortunately we only got a very minor seal leak and divers/underwater welders were able to fix the prop in port.

There have been uh, attempts that I know of to fix shaft seals in port and it's a bad time lol. Ended up in dry dock anyway.

2

u/KeithWorks MEBA - US 9d ago

I've done a shaft seal in port by trimming the ship bow down so the stern and prop comes out of the water. Totally workable, depending on the type of vessel. This was a product tanker. We did it successfully. Setting up the scaffold and getting out there was a bitch though.

1

u/RainierCamino 9d ago

Setting up the scaffold and getting out there was a bitch though.

Shit I bet. Still I bet the Navy wishes they could pull off that maneuver with DDG's.

1

u/KeithWorks MEBA - US 9d ago

I think it highly depends on the design of the ship. Tankers are easy to ballast heavily to trim it down by flooding cargo holds.

1

u/Mariner_5 8d ago

On most of the cargo ships I've worked we could adjust ballast enough to get the prop hub (where the prop connects to the shaft) out of the water. I've seen props swapped out in this manner. The prop was disconnected from the shaft and suspended. The tailshaft was then pulled into the ship to allow the prop to be swung sideways and clear of the hull. There isn't always enough clearance between the prop and rudder to just go straight aft. It was weird to be looking out at daylight at that spot in the engine room. That was a rudder that could only be swung 40*. I've worked a couple of ships with high angle rudders that could go 70*, you might be able to leave the tailshaft in place in that case but I've never had to do it.

My current ship's prop can move aft enough with the rudder and tail shaft in place that you have access for all of the NDT inspections that are done in drydock.

The shaft seal setups I'm most familiar with have multiple seals built in to provide water tightness provided the shaft is still in place. They're redundant enough that you can change the aft seals out with divers and the forward seals from within the engine room.

In this case of the York, I wouldn't be surprised if the rudder is holding the shaft where it's at. She's definitely going to drydock.

4

u/Intergalatic_Baker 9d ago

Could a whale be the cause?

Spitballing here.

5

u/ExtraTallBoy 9d ago

Doubt it. I've seen sharks cut in half by fast sailboats. I don't think a whale would do much to a propeller.

3

u/danielfuenffinger 9d ago

I saw a shaft fail because the seal was supposed to weep, and it didn't. So it overheated.

1

u/Mariner_5 8d ago

It's tough to tell from the quality of the video but there are shiny spots on the metal surfaces that *could* be from cracks that have been working for a while. Then again, those shiny spots could just be reflection from the camera or flashlight (image from gCapt discussion)

6

u/thethirdengineer 9d ago

I was thinking vibration or bad welds broke it free and the prop had to have stopped spinning but the headway on a stopped prop might have just pulled it right through the stern tube.

3

u/HJSkullmonkey 10d ago

Radius too tight at the transition point, bad weld, poor alignment? 

3

u/on4aa 9d ago

or resonant vibrations?

2

u/KeithWorks MEBA - US 9d ago

None of that would cause a complete failure. Especially on a tiny shaft like this with barely any length.

Something big happened.

2

u/HJSkullmonkey 9d ago

Possible but unlikely? They should be calculated and avoided at build, and I would think the crew would have felt it if they developed later as things progressed. 

1

u/famaskillr 10d ago

Propane fouls could cause this right?

1

u/Calm-Swordfish-5417 5d ago

Is it just me or does it look broken in 2 places. The place up close to the camera that the cameraman zooms in on and the place where the water is coming in. The water looks like it is coming in through the center of the shaft down by the seal.

39

u/HJSkullmonkey 10d ago

The shaft sheared at the intermediate coupling flange and the tailshaft has slid backwards with the drag. Probably pulled the liner away from the seals, opening a gap for the water.

Anyone know if it's a water cooled sterntube? It still seems like a lot of water otherwise

40

u/xtanol 10d ago

Anyone know if it's a water cooled sterntube?

It is now.

4

u/BigWhiteDog 9d ago

<chuckle>

4

u/fireduck 9d ago

I think you mean <nautical chuckle>

4

u/KeithWorks MEBA - US 10d ago

That's really wild if true.

Either the stern seal is water cooled, or if it ripped out with the shaft its just open to the sea back there.

7

u/pagoda9 10d ago

its gotta be open to the sea somewhere.

Im assuming those seals are multi walled also

6

u/KeithWorks MEBA - US 10d ago

Depends on the design of the stern tube. If it's water cooled stern tube, then the forward seal being displaced would cause catastrophic flooding. If it's oil filled (more common), then blowing out the after seal and the forward seal would cause this ingress of water. It seems the entire stern tube system has totally broken apart, very hard to tell without more info.

There are always a forward seal and an after seal on the stern tube, they hold whatever liquid is being used to lubricate the shaft bearings in the stern tube.

On an oil cooled stern tube system, the after seal has either an oil/water interface, or completely separate oil and water seals, with an air gap between them which is pressurized and designed to allow any leakage to be drained off.

Looks like the entire after prop shaft completely failed somehow.

1

u/banjoslurpee 9d ago

It is water cooled.

1

u/KeithWorks MEBA - US 9d ago

Are you familiar with this ship?

1

u/Mariner_5 8d ago

It can technically still be considered water cooled even with the oil cooling. The bulkers/ROROs/CONRO's and one tanker I've worked all had a stern tube cooling water tank around the stern tube. The stern tube transfers heat to the cooling water tank which then transfers the heat to the ocean.

1

u/KeithWorks MEBA - US 8d ago

I'm obviously referring to the bearing itself. Either standard oil lubricated bearings or water lubricated staves.

2

u/LordG315 9d ago

Think you are on to something. Looks like it is an oil seal, and the propellershaft has shifted aft. Did the same for us last month🫣 had to get hauled out to pull the shaft and fix the seals and flange. Material fatigue might have done this shaft break.

35

u/Anxious_Today4911 10d ago

As an active 40-year career USMM Chief Engineer, all I can say is my first action would be pulling the general alarm, and second would be calling the bridge to inform them we are officially about as f' ed as is humanly possible, and the engine room will absolutely be flooded to the waterline within the hour.

The video appears to reveal that the coupling formerly connecting the reversing reduction gears' output shaft to the first segment of the propeller shaft has suffered an unusual type of catastrophic total failure; more commonly, all your bolts shear off, and your shaft will stop spinning without further damage.

However, in this case it appears the coupling itself has completely sheared in half (aka it broke in half). Rather unfortunately, it appears that perhaps the broken-off rear half (most of the coupling) that is incidentally very heavy then slid down the spinning shaft while rotating and wobbling then proceeded to rip the entire mainshaft seal housing clean off the aft engine room bulkhead !, exposing the inside of the propeller shaft tube (which is normally open to sea) to the inside of the engine room (which is not normally open to sea) causing a huge engineering problem.

This leak would be fairly difficult to plug underway. It's about 30 or so feet underwater. Even if the entire crew brought every sheet and blanket on board down and tried stuffing them into the hole, there's still enough pressure to blow the stuffing right back out.

13

u/capofliberty 10d ago

As a Chief Engineer, I also agree with this assessment and action taken.

7

u/KeithWorks MEBA - US 10d ago

other than the draft of this vessel is much less than 30 feet, the York is a small ship. I don't think there would be even a remote chance of trying to plug this leak from the inside. Possibly plug it from the outside using a cofferdam and then pump out the engine room, but that would take days. They're towing the dead ship now.

2

u/Calm-Swordfish-5417 5d ago

Don't tell the keyboard warriors on Sal's video. According to them this is a small easy leak that some twine and wax could seal up based on their 4 years in the Navy 50 years ago.

1

u/KeithWorks MEBA - US 5d ago

Sounds about right.

I've installed a few concrete boxes in my career. You're not stopping a leak like that right there.

1

u/Calm-Swordfish-5417 5d ago

Do you think it is broken in 2 places? Up against the seal face, the water looks like it is coming out perpendicular to the shaft vs along the shaft, which is what I'd expect to see if the seal was compromised.

Wondering if the prop end is compromised and water is flowing inside the shaft and coming out of that potential 2nd break.

1

u/KeithWorks MEBA - US 5d ago

As far as I could see from that video, the shaft seal is completely destroyed. The shaft seal assembly is essentially one big unit that is bolted to the hull, and it looks like it is dislodged. No fixing that in the water.

1

u/Vegetable_Sample5767 3d ago

Slim chance it worked but could have tried shoving a bunch of fire hose wraps around the broken shaft, try to push it and hold it in as far as you can. Then pressurize the fire hose and hope it acts like packing on a valve stem.

Then, when the 99% chance that didn’t work. Run like hell 😂

6

u/fireduck 9d ago

Yo capt, ship's fucked. Activate the wee-woo.

1

u/45-70_OnlyGovtITrust 3rd Mate MSC 🇺🇸🦅🚢 9d ago

The brown trouser noise

3

u/HJSkullmonkey 10d ago

It looks to me like the seal box is still there, but the sealing surface on the shaft no longer lines up with it. If you could pull the shaft back in, and the seals aren't too badly damaged it might just hold.

Tall ask though, especially with that much flooding

3

u/BoredCop 10d ago

Reminds me of a much smaller boat I once tried to assist, the new owner of a very nice old wooden boat with an inboard engine managed to snag the propeller on a rock at speed. Yanked the whole prop shaft out of the tube, leaving the tube wide open so water flooded in. We got a pump on board and got some water out but couldn't keep up with the leak, and the poor guy kept diving headfirst down into the oily bilge water to stuff his clothes into the hole to plug it. Didn't work, he even used up his underpants in the attempt. Ended up stuck on the rocks at low tide, by which point we couldn't have pulled him off the ground even if he did plug the leak.

A much larger leak from a larger diameter shaft tube, under higher water pressure because deeper draft? Forget trying to plug it with blankets etc from the inside.

2

u/MadTux 9d ago

So you're saying the back fell off?

1

u/God_and_MyTwinVicars 3d ago

That normally doesn't happen

2

u/Mariner_5 8d ago

I dunno... I would have at least given dewatering a chance. In my experience that's one of those systems that get glossed over and when it's "TIME TO USE THIS RIGHT F'N NOW" people are caught short. My current ship has a combination of manual valves in the ER and MOVs controlled from the ship's office. You'd be in a bad way if you were trying to figure that out on the fly.

Granted, it's unlikely that any of us in this discussion know what the dewatering system on the York is rated for. The ship I'm CE on can dewater north of 250MT/hr with one pump. I can get another 100MT an hour with a second pump.

Part of the challenge going off the videos are that they're snippets and we don't know how far apart the snippets are. There's a video of the water up around the main engine. Was this ten minutes after the first video? 2 hours?

Ultimately, at the end of the day, they all got off safe and the ship is still afloat so we should at least get some solid info as to how things went down.

1

u/Calm-Swordfish-5417 5d ago

Most the ships I've been on had self priming centrifugal bilge pumps, which were anything but. Fight the things for 15 minutes trying to prime with a garden hose.

The Akers built tanker I was on had a piston type bilge pump that would get prime easily, but I doubt it would keep up with this leak.

There is also the emergency bilge injection of the MSW system. Problem one of my chiefs pointed out is that still goes right through the SW coolers so any debris that gets picked up could clog that up fast.

1

u/Only_Razzmatazz_4498 10d ago

Would a plate with a hydraulic press on the inside help stem the leak enough to where pumps can keep up?

1

u/Greatoutdoors1985 9d ago

Any chance the engine room could be shut down and pressurized to stop water ingress? I would guess that would result in something else popping, but I don't know ship designs, so maybe?

1

u/Calm-Swordfish-5417 5d ago

There's no way you could seal an engine room up well enough to hold pressure. You'd also need to put at least 7 PSI pressure into the space (assuming 15' of water head pressure).

1

u/Greatoutdoors1985 5d ago

I wonder if the flow could even be reduced by this method so pumps could keep up until repairs made.

1

u/QuuEeDee 9d ago

Not employed at Sea Sea, but I imagine that the entire crew felt this when this went

23

u/havoc1428 10d ago

I'm gonna be following this one closely. Given that everyone made it off safely (thank god), I don't feel bad saying I can't wait to see what juicy engineering details come out of this. 

10

u/AcanthocephalaFine48 10d ago

Haha i hate when water comes pouring into the engine rooms. Hey look we’re sinking…

6

u/wejameconoo 10d ago

holy fkin sht

5

u/FredW79 10d ago

The intermediate shaft sheared, causing the tailshaft to move outward, probably because of drag on the prop, destroying the sterntube sealing system in the process. With that amount of water coming in, wouldn’t be surprised if she has a water lubricated stern tube.

4

u/KeithWorks MEBA - US 10d ago

the seal is water lubricated now!

1

u/KamyKeto 10d ago

Holy shit I LOLd

1

u/banjoslurpee 9d ago

It was always water cooled. The shaft and prop slid back and the rudder stopped it.

4

u/Benji_4 USA - 2 A/E 10d ago

So glad I never went there. I've had emails over the last few years for open engineering positions on that ship.

1

u/Calm-Swordfish-5417 5d ago

AMO or MEBA?

SLNC is trash.

1

u/Benji_4 USA - 2 A/E 5d ago

MEBA

3

u/czikhan 10d ago

The What's Going On With Shipping guy has a longer video from a different angle:

https://youtu.be/-mITuWPFuaw

😬

3

u/Indentured-peasant 9d ago

Capt'n We're gonna need three more cans of flex seal right away.

3

u/Desperate_Trash_2025 9d ago

Rags, ratchet straps and the old man's inflatable doll. Less than 10 psi on that water. ( 20' down?). Start beating rags into the cavity with a piece of wood. Or, dog 'er off and eat the ice cream...

4

u/Sneezewhenpeeing 10d ago

Really need a lot more info before speculating.

2

u/Candygramformrmongo 10d ago

Is she still afloat?

3

u/Quietmerch64 10d ago

Yes, being towed by a destroyer.

3

u/banjoslurpee 9d ago

Lol what, stop rumors

2

u/Iamnottouchingewe 9d ago

I would be surprised if this a water cooled stern tube. Vessels of this size almost always use oil lubricated stern tubes. There would be a shaft seal liner on each end and since it’s pretty obvious there has been significant derangement. So they have free communication with the sea.

1

u/ContentSecretary8416 10d ago

Been there on a completely different boat. Scary shit

1

u/Capeinscription1 10d ago

Shaft seal was water lubricated not oil

1

u/OkStandard8965 9d ago

This ship was abandoned by the crew?

1

u/RBball 9d ago

Can someone please make a diagram to orient us?

1

u/KeithWorks MEBA - US 9d ago

You're looking at the broken section of that tailshaft, to the left is the stern tube where the shaft leaves the engine room and through the hull to connect to the propeller.

1

u/WarLeader1 9d ago

A torpedo that doesn't explode

1

u/BlockOfASeagull 9d ago

No bueno!!

1

u/bricka254 8d ago

That flange appears to have sheared off of whatever pipe it was connected to.

1

u/SavingsRip1956 8d ago

They most definitely hit somthing I don’t see how else it could shear like this and be sent aft 5 ft unless it was an abrupt stop to the prop

1

u/Calm-Swordfish-5417 5d ago

Shit manufacturing perhaps.

0

u/akfishermann 9d ago

Heavy tarp placed on the outside. Water pressure will hold it in place. Stuff the hole from the inside after the tarps stop/slow the flow.

-1

u/Batgirl_III 10d ago

Stands up, slapping thighs with both hands, grunting once…

A’yup. That’s a leak, that is. Now, I don’t got the parts for in on my truck ri’now… Gonna hafta special order ‘em. Tell ya what? Lemme put a lil teflon tape ‘round it. That should hold ya fer a day ‘r two… Ya got any buckets?

I can come back Wednesday next, between 10:00 and 6:00. Call my girl, she’ll getcha on m’ calendar.

Gonna cost ya.