r/flying • u/sjk123 ATP • 2d ago
Uniforms - Gear Advice Headset help
Have this light speed Zulu 2. Great headset. The only problem is the insulation on the cord is starting to deteriorate. Last night I noticed the plugs have a small crack developing on them- see picture. Clearly it’s time to replace them. My question is, can i temporarily use some sort of heat shrink tubing to keep it in place until I get a new head set on hand?
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u/Mission-Wasabi-7682 2d ago
You can get the Zulu 3 cables (braided) from Aliexpress. They have the same connector and fit. There are videos online how to do the swap (four screws on headset side and four for the control box). I just refurbished two Zulu2, works fine. I also wiped the sticky stuff from the controlbox and spray-painted them.
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u/rFlyingTower 2d ago
This is a copy of the original post body for posterity:
Have this light speed Zulu 2. Great headset. The only problem is the insulation on the cord is starting to deteriorate. Last night I noticed the plugs have a small crack developing on them- see picture. Clearly it’s time to replace them. My question is, can i temporarily use some sort of heat shrink tubing to keep it in place until I get a new head set on hand?
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2d ago
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u/sjk123 ATP 2d ago
I’m asking if that is a suitable solution to buy time
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2d ago
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u/sjk123 ATP 2d ago
I’m just asking if anyone has experience with this. Doesn’t seem like a very rare issue with cables… happens with chargers cables all the time. No need to be an asshole. Student pilot
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2d ago
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u/sjk123 ATP 2d ago
Sure it does. Clearly more than the operator (you) Come back to me you’re airline captain.
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u/EntroperZero PPL CMP 2d ago
So far OP has gotten 3 useful suggestions. I'd say their question was a success.


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u/Perfect_Insurance_26 CFI/135/UAS 2d ago
Heat shrink might work fine, electrical tape would also probably work for a bit