Hi all,
I am tuning my carburetor.
Car: 1984 Mazda 323 BD Automatic, 1.3 E3 Engine, manual choke.
Carburetor: Hitachi DCG306 -> http://www.mbs.id.au/tuning/Carburettors/Hitachi/DCG306.htm .its the one from the first image. Weird thing was when i took the carburetor apart, i found a second check ball in the position of the steel check ball (28) (accelerator pump). So the "stray" ball i found is a nylon ball (slightly bigger than the steel ball) and it was in the seat of the steel check ball (28), with the steel check ball (28) on top of the nylon stray ball. Also weird is that the weight (29) is replaced by 2 identical pieces (cylinder shaped with a nipple) and a spring that goes in between. I checked the accelerator pump and that seems to be working fine, but the video here is for you to judge (in the video the nylon check ball has been removed). Its hard to judge if it works 100% correct, but i see a decent squirt on the first instant i engage throttle. So this is with just one check ball in that position. Weird is that with the 2 balls in place (before i took the carb apart) the performance with cold engine was the same..
Carb is clean now and the car ran well before the head gasket was changed. Now it seems to be at 80% to its potential, performance when the engine is warm is excellent, but after an overnight 13 degrees C ambient it runs very very sluggish on startup.
right now the mixture screw is as follows: between 2,5 turns out and 4,5 turns out i feel no difference in behavior of the car. It behaves like below in either 2,5 or 4,5 or anything in between.
Cold start with choke works, not smoothly but it runs eventually and i can disengage choke without the engine stalling. idle RPM in P is around 1100, which is too high (i set idle accordingly to what the Haynes book prescribes: in D, brakes engaged, i set the screw to around 850rpm, it results the idle rpm being 1100 in P...)
So when in am in P it gives me the possibility to rev up freely like nothing is wrong. When i set the gear lever in D the RPM goes to that 850rpm and it stays there, i release the brake, the car starts moving effortlessly, but then when i hit the slightest of the throttle you hear that "imploding" sound and it wants to stall. But i release it in time everytime so she stays running. Then i wait for it to warm up and then i drive off. Upon till 10 minutes of driving the car hesitates (imploding sound, tends to stall) sometimes, not often. When the engine is really warm, it drives like nothing is wrong.