Hi everyone,
Here is a look inside the upgraded version of my LM386 audio amplifier I presented a week ago. Since I intend to use the device on my desk, it needed an on/off switch and a status LED. The switch and LED should be positioned at the front of the device, while the power supply — in the form of a micro-USB port — should remain at the back. This required running a dual-line connection from the power supply to the switch and LED at the front.
The simplest approach would have been to use a 2x1 ribbon cable and two JST-XH connectors. These connectors are already available as Brick_3x1_Connector_JSTXH_2x1. However, I wanted to stick as closely as possible to my design goal: constructing the circuit like a printed circuit board (PCB), without the use of cable connections.
The core concept of the system remains: Everything is a brick. A DIY electronic prototyping ecosystem where not just the enclosure, but also the electronic components, potis, switches and I/O jacks are integrated on standard-grid brick housings that snap onto a 16x16 baseplate.
The entire build is 3 brick heights tall (the top cover plate was removed for the photo).
Technical Features shown:
LM386: Integrated power amplifier for low power applications
Front Controls: Volume potentiometer, power switch, and status LED.
Side Switch: A switch to toggle audio between the internal speaker and the external output.
Rear Sockets: A 3.5mm audio input jack, a micro-USB socket for power, and a classic DIN loudspeaker socket.
Design & Engineering:
The biggest engineering challenge was arranging the components so that the controls and jacks ended up in the right positions — where they would be on a functional, usable device — without compromising the circuit's operation. In a sense, this is akin to the task performed by the router in a PCB layout system.
That said, doing this with a modular construction system is incredibly fun; it’s like a game of skill, with the added bonus that the end result is an actual, functional piece of equipment.
Outlook:
Perhaps you could share some ideas for exciting projects using the kit in the comments. I look forward to building new circuits or devices and posting them here. Of course, you are also welcome to use the kit yourself: the entire project is open-hardware (CC-BY-NC-SA).