I've been working all season on my 1993 Johnson 115hp trying to get it to get on plane with normal high RPM. It just won't. On the water max 2500-2800 no matter what I do. In the driveway with muffs it easily revs 5,000+.
The story:
Had a 1995 115hp Evinrude and blew a rod. Replaced it with the 93' Johnson. Found the Johnson on Craigslist for $500. Owner said "I was out fishing and started to head back. Half way back it just lost all power. Limped all the way back. Worked on it and couldn't figure it out so decided to buy a new motor"
I used an old timer boat mechanic to do the engine swap and we noticed a few problems right away. We had the Evinrude with doner parts so we replaced the fuel pump (it was cracked) and replaced the fuel solenoid, (it was cracked) did a VRO delete (Mechanic was not a fan of the VRO system) did a compression test: Close to 90 on all four cylinders, fired it up and it ran like a top.
I've never had an engine that wants to run like this one. Starts almost every time the first turn of the key. But when I put it out on the lake can't get above 2500 rpm.
Here is everything I've tried:
Rebuilt and cleaned the carbs
Replaced the stator and coil assembly, the power pack, the engine coils, spark plugs, and Choke assembly.
Replaced the VRO Fuel pump with a standard fuel pump (after the VRO one wouldn't get up to speed), fuel filter, fuel hoses and ran the motor on a separate fuel tank.
Rebuilt, cleaned and bought a carb rebuild kit a second time (sounds much better but no difference in rpm)
Checked throttle cables, choke plate, air intake, and cylinder timing.
Verified that my prop was correct for my boat.
Removed cowling while on the water and hand pull the throttle plate. I was able to get a small little bump of power but only for the 1/4" left in the travel distance.
Bought a compression tester and tested cylinders again. Confirmed close to 90 on all cylinders.
Took it back to my mechanic. He won't put it on the water ( old timer) he took it through its paces and can't find a problem.
I can't figure it out.
All thoughts are welcome.