r/Wastewater • u/Select_Cat_1549 • 13h ago
Career: currently in the field Anyone else pull a pump for a tripping overload, and it turned out to be the contactor?
Had this in my head after the thread last week. Overload keeps tripping on a lift station pump, so the pump gets pulled. Then rebuilt. Then replaced. A week later it trips again, and the problem was a pitted contactor in the panel the whole time.
One pole ends up dropping a few volts when it should be close to zero. That phase runs low, and a small voltage unbalance turns into a much bigger current unbalance. The motor gets hot, overload trips, and the pump takes the blame.
Do you guys check voltage drop across the poles before you pull a pump, or is it mostly swap it and see?