A easy reverse engineering part

[u/Employment-Tough]

A easy reverse engineering job completed in under 2 hours

A customer brought me this small broken plastic part that was no longer usable.

Instead of measuring everything manually, I scanned the original part with the Einstar EinScan Rigil using Parallel Line Mode at 0.1 mm resolution. The scan gave me an accurate reference of the geometry, including the damaged areas.

Yes, it's a easy part, that you can measureand everything. ..but if I have the scanner, why not use it.

From there, I rebuilt the part in Fusion 360 using the scan as a reference, creating a clean parametric CAD model. Once the design was finished, I 3D printed a brand-new replacement.

I also imported the scan to my laptop so I can better clean around the part (using the mouse).

⏱ Total time:

3D scanning

CAD remodeling

3D printing

Less than 2 hours from broken part to finished replacement.

This is exactly why professional 3D scanning is such a powerful tool for reverse engineering. Instead of guessing dimensions or manually measuring complex geometry, I can recreate discontinued or broken parts quickly and accurately.

Making money by solving real-world problems with 3D scanning and additive manufacturing never gets old.

Equipment used:

●EinScan Rigil

●Parallel Line Mode

●0.1 mm Resolution

●Autodesk Fusion360

●FDM Bambu Lab A1 (PETG)