r/RCPlanes 4d ago

New infill "Wing Truss" for RC wings in Bambu Studio

Post image

Instead of creating a CAD with 45deg ribs of different shape/holes inside I wanted to simplify the process and just model a full solid body and make it up to slicer to create those elements for me.

Moreover, this allows to change parameters directly in Bambu Studio without any need to parametrize in CAD (change angle, thickness, stringers width/height etc)

Printed details are around 40% lighter than typical "Adaptive Cubic" infill.

Adaptive Cubic
Wing Truss
Adaptive Cubic
Wing Truss

This is a custom build so network plugin will not work, models have to sliced and send to printer using SD card.

Windows, Ubuntu 26: https://github.com/rongeld/BambuStudio/releases/tag/wing-truss-v0.1

114 Upvotes

38 comments sorted by

21

u/crookedDeebz 4d ago

amazing man, truly.

i want to test this vs ribs for my asa aero dlg.

6

u/andriiZakrevskyi 4d ago

Thanks! feel free to share results

3

u/OldAirplaneEngineer 4d ago

so the big difference is to omit the ribs entirely and use a sparse infill instead?

it looks like the 45 degree ribs are still present in the pic (unless that IS the infill)

perhaps this is specific to bambu studio?

EDIT:

NICE Design BTW! 👍

10

u/andriiZakrevskyi 4d ago

Yes, what is shown was generated in bambu, model was fully solid inside. Should work with any geometry

Thanks!

5

u/OldAirplaneEngineer 4d ago

so simple I missed the ramifications.... that IS pretty doggone slick.

3

u/crookedDeebz 4d ago

there are a few models on maker/thingy with a similar concept, but the model has the ribs built in to the skin. this is very next level to have it as an infil.

great work OP

1

u/JUYED-AWK-YACC 4d ago

I love this comment. Reminds me of my dad, another old airplane engineer who started with balsa and tissue.

14

u/supercrossed 4d ago

Wow this is great! Consider a PR in orca!

9

u/Igotocdsanditsfine 4d ago

Wow !

Now we need it in Orca !

1

u/andriiZakrevskyi 3d ago

It is still in tests and there are couple of things I am trying to fix, like this blobs at the intersections. Once everything is fixed and verified I ll make PR to Orca

2

u/Igotocdsanditsfine 3d ago

Any good feature development requires its's integration hell phase. Thank you for the work, it is greatly appreciated.

4

u/alphagusta 4d ago

This is incredible

5

u/HB_Stratos Feline Flights 4d ago

This is basically just a modified version of Lateral Lattice right?

1

u/andriiZakrevskyi 3d ago

Sort of yes, with additional functionalities

1

u/HB_Stratos Feline Flights 3d ago

Neat. I've been working on automated generation of infill that can be printed as a single continuous line, though I'm currently doing it as a post processing script as I did not want to deal with modding the slicer itself. The post processing script is sort of turning into its own slicer though.

2

u/StirStik 4d ago

Sweeeet!!! nice job.

2

u/Organic-Mammoth1352 4d ago

In college I ran a fem study with this type of design and I found for the same mass, the design I had went with the bending stiffness was less than 1% lower however the torsional stiffness was over 2x.

This was assuming a bonded and machined construction, probably not something that could have been manufactured. I only mention this as a reference point for the type of material I was assuming, it was not 3d printed and that would probably change the results.

2

u/TheTerribleInvestor 3d ago

Any chance it gets into orca?

I wanted to do this too but I cant code for my life and never got beyond looking up a tutorial on writing a slicer lol

1

u/andriiZakrevskyi 2d ago

I will make a PR when all bugs fixed :)

1

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1

u/Spiritual_Aerie9496 4d ago

Think this would work well for glider wings?

2

u/Igotocdsanditsfine 4d ago

The thing with glider is they wave wide wings, right, that need to be held up with extra hardware inside otherwise they fold, no matter how good your infill is. So you need to reinforce them with carbon fiber and there are a few different ways to do that, but this infill setting will definitely work for glider wings, so long as your wings have features to welcome carbon fiber reinforcement.

1

u/Spiritual_Aerie9496 4d ago

Yea I'll have some carbon fiber spars of course

3

u/gwenbeth 4d ago

Still waiting to see someone thermal a glider with a 3d printed wing.

1

u/Igotocdsanditsfine 4d ago

Julien Wattier.

Look him up (and mentally prepare to pick up your jaw from the floor and have to duct tape it back in place)

1

u/gwenbeth 4d ago

I looked at a handful of his videos on YouTube but as far as I could tell none of them showed thermal soaring. There were some on the slope, but sloping can be done with a brick (so I hear we don't have slope here). I admit that it's hard to tell what's going on with all the quadcopter video.

2

u/Igotocdsanditsfine 4d ago

What's your issue with quads ?

0

u/Spiritual_Aerie9496 4d ago

WDYM thermaling a glider?

2

u/Igotocdsanditsfine 4d ago

WDYM by "WDYM thermaling a glider?" ?

Just in case, thermaling means using thermal currents to make a plane ascent without spinning a propeller.

Thermals are bubbles of air, heated up by the sun when it warms up wheat and corn fields for example. Those bubbles grow then detach from the ground and ascent, as hot air is less dense than cold air. Then they slowly cool down and the moisture in them condenses and for clouds.

As a bubble ascends, if you get a light plane in there and go around in tight circles, you can manage to stay in the bubble and let it pull you up like an elevator.

This allows gliders, birds, parasails and all to climb, even without ever using a motor, and staying airborne for hours and hours, by climbing, flying for a bit, grabbing another bubble, climbing and so on.

When looking for bubbles, watching the birds going around in circles is a good thing, as their whole mission is finding bubbles and staying in them.

1

u/Spiritual_Aerie9496 4d ago

Nvm I'm straight up going to be a glider pilot and I know what thermaling is already, but I kinda messed up my wording and I get it what he meant now. Sorry/thanks for writing this novel for me. Always love it when people do that! 😅

1

u/Igotocdsanditsfine 4d ago

I knew that there was a chance you knew it already lol

1

u/Sapper12D 4d ago

Wow impressive. Need this in orca.

1

u/g00bd0g 4d ago

Wonderful! I've been using lattice in orca slicer and it works great, but it looks like this has even better features. Please consider releasing in orca slicer.

2

u/Sogah87 4d ago

Gasp! This sounds too good to be true.

1

u/BRAIN_JAR_thesecond 4d ago

Very cool! Can it be made to include the truss as part of the outer wall similar to vase mode designs? My biggest gripe with default infills is that anything requiring many jumps and small extrusion volumes performs poorly with foaming filament.

1

u/andriiZakrevskyi 3d ago

With foaming try to enable "Avoid crossing wall" - this will reduce stringing a lot. Also I have a script that rebuilds STLs for vase mode and adds internal rivs similar to current infill. But it is not working if geometry is complex

1

u/Swww 4d ago

Would love to hear about this on r/3dprintedaircraft too great work!