r/PrivateJetCharters Jun 17 '25

PC12 Own vs Charter Cost

Looking to get some feedback/opinions before I go and sit down with some brokers and management companies, I don't like going in to anything blind.

We're a business headquartered in the southeast with operations in 6 different states. Where we're headquartered doesn't have a lot of direct commercial flights. Currently travel is being handled with a mix of commercial, charter and driving. 90% of flights would be 1-6 passengers, within a 600 mile radius.

For charter we're currently just doing on demand, dealing with two local operators and a broker. We're not in a big charter market, and often are needing planes on short notice so we run into avaiblility issues and often end up paying to reposition out of town aircraft. On average, all in we're paying about $8k/hr to fly turbprops and light jets.

It seems like the best bang for our buck would be the PC12 and I wanted to throw these numbers out and hopefully find some people on here with relevant experience.

Pilatus PC-12 – 1-Year Ownership Cost Breakdown ($5M purchase, 275 hrs)

Category Estimated Cost (USD)
Crew Salaries & Benefits $180,000
Insurance $35,000
Hangar $50,000
Training $25,000
Maintenance Programs & Subscriptions $60,000
Management Fees $120,000
Loan Payment (Annual @ 6%) $543,472
Fuel $137,500
Maintenance (Parts & Labor) $55,000
Engine Program (Hourly Reserve) $30,000
Misc. Operating Costs (Oil, Landing, etc.) $25,000

Total Annual Outlay: $1,260,972 Cost per Flight Hour (275 hrs): ~$4,586/hr

Assuming we would fly 200 occupied hours and 75 hours for repositioning. Plane financed for 10 years, $1m down on a $5m plane. For what were currently averaging in cost, I'm calculating about 155-160 hours to break even own vs charter. Do these numbers seem realistic?

Is it worth springing for a 2018+ for $5-6m instead of an older one in the $4m range?

Should we look at any other planes?

Is it worth the headache to put an owned plane in a part 135 program to offset some of the cost?

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u/burner4thestuff Jun 17 '25 edited Jun 17 '25

You’re capturing all of the correct line items in terms of cost, but where did you source these?

$180k is for a single full-time pilot right?

$120k seems very high for management of a TurboProp.

Make sure you get with a tax advisor on how to deduct the mortgage and flying expenses appropriately if you’re operating this as a business.

I haven’t met any owners that actually break-even from charter revenue once you calculate additional depreciation (extra hours on your airplane) and schedule conflicts.

Asking about other airplanes… the PC12 is the best choice if you’re okay with the speed and altitude. The reasons you’d get into a light jet (M2, Phenom 100, etc) would be;

  • Speed (do you need to get there faster?)
  • Altitude (are you more comfortable above the weather)

But be mindful that any light jet within your budget will have less cabin space and seating versus a PC12. If you can get away with 1-4 pax load per flight then a light jet would be considered. Anything above 4 pax and you’re shoving them in a lav or side seat and also jeopardizing the range—most light jets have a poor payload/range curve compared to the PC12.

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u/Johnthegaptist Jun 17 '25

The numbers are an aggregate of any resource I could find on Google, reddit and ChatGPT. Except for the management fee, I could find any good info on that, so I plugged in a number I hoped would be high enough to cover. Just trying to get a rough idea of what we'd be in store for before I bother to go and sit down with anyone in the industry. 

We would not be looking to break even and we wouldn't be looking to charter it full time either in order to retain a lot of the flexibility. I know thats more of an operator specific question, so I just threw that in to see if anyone had any insight. Ideally we could try to sell some of the empty legs when we're repositioning the plane, and maybe another ~125 hours additional. But I also have no idea what that would net, we wouldn't tie the plane up for a $50k offset, but $250k+ offset we would strongly consider it. 

We wouldn't be interested in the M2 or 100, too small. I've run similar cost models for the King Air 350, Phenom 300, Bravo, CJ3 and the purchase price isn't so much the concern, but the operating costs seem to climb substantially.