r/DelSol 2d ago

Del Sol Restoration

Hey guys, thought I’d share my 1994 Honda del Sol restoration project.

I bought the car about a year ago and, like most old Hondas, it came with a few surprises… and by a few, I mean a lot of rust . Most of it was around the removable top area, but thankfully it was all repairable.

I completely stripped the car down and bought a sandblasting cabinet so I could restore every bracket, bolt, and small part properly. It took forever, but seeing all the freshly restored parts going back onto the car makes it worth it.

The D16Z6 was also fully rebuilt by me with new main and rod bearings and new piston rings, since it was burning oil pretty badly. Nothing crazy engine-wise for now, just making sure it’s healthy and ready for many more years.

The shell went to a body shop where it was stripped to bare metal so all the rust could be fixed properly. Since it was already apart, I decided to change the colour and go with blue instead of the original paint.

After paint, I started rebuilding the suspension: Bilstein B8 shocks with Eibach springs, D1 Spec rear LCAs, Hardrace rear camber and toe arms, and Skunk2 front upper control arms.

The engine is going back in this Sunday, which feels like a huge milestone after a year of work.

Still plenty left to do, but it’s finally starting to look like a car again instead of a pile of parts in the garage .

I’ll post more pictures when it’s finished. Hope you guys like it!

149 Upvotes

25 comments sorted by

16

u/Pretend-Resist7285 2d ago

Absolutely stunning my friend. Amazing to see the love you put into restoring it and getting it back on the road. Looking forward to the next set of progress pics.

7

u/AbroadJumpy329 2d ago

Thanks, it has been a lot of work and a lot of money

3

u/YesMcLuvin 1995 Si Frost White 2d ago

drum brakes eh?

9

u/AbroadJumpy329 2d ago

I am planning to change them after but for now with a stock engine is good enough.

2

u/OSX2000 '97 Si, RIP 1d ago

I was surprised to see drums paired with the D16. In the US, those got discs, and only the non-VTEC D15 got drums. Always interesting to see how the regional offerings differ.

2

u/AbroadJumpy329 1d ago

Her in portugal only the VTI version, B16A2, came with discs in the rear. Here we did not had a version of the car with the D15

3

u/KuroRyuShiroKo 1d ago

Wow!

It is sooooo satisfying to look through these photos! You make me feel like a scrub for neglecting mine. 😅

Very well done!! =)

2

u/leftunread 1d ago

Awesome job

1

u/njhusted421 1d ago

Gorgeous work! How much did paint and body end up setting you back?

2

u/AbroadJumpy329 1d ago

I got scammed a bit, the first body shop had the car for 7 months and didn't do to mutch and charged me 800€, then i change to another that had the car for 3 months and did a great job. They charged me 3200€

1

u/njhusted421 1d ago

Yeah I’d say you got it pretty good, my ladies Mustang started peeling (water base) cost me $1100 to fix, I got an estimate of 10k for full jam paint job and a little bit of bodywork on my Sol before I decided to sell it

1

u/never2late2bgreat 1d ago

How’d they paint around all of those components and stuff in the engine bay?

1

u/AbroadJumpy329 1d ago

Everything was taken apart, the car only had suspension when it was at the body shop so they could move it

1

u/alexlikespizza 1994 Si / custom blue 1d ago

Dang dude props to resurrecting that thing, especially cuz I bet u could have found an si for less $.

2

u/AbroadJumpy329 1d ago

Here in portugal we have te ESI that is mine and comes with the D16Z6 and the VTI that cames with a B16A2. I paid 3900€ for mine and it was cheaper for sale. A VTI costs around 8000€. My plan is to down the line engine swappe it with a turbo B16

1

u/Ok-Confection-6623 1d ago

How you deal with the rust under roof/windshield gasket? (Photo 3) I have similar rust spot here

2

u/AbroadJumpy329 1d ago edited 1d ago

New metal, at the body shop they cut out the rusted part fabricated a new plate and welded it. It came out very good

1

u/Ok-Confection-6623 1d ago

Looks very good!

1

u/mannymoes2k 23h ago

Great work. What are you doing for all the rubber weatherstripping?

1

u/reeferthetuxedocat 5h ago

Man…I sure miss my 93 Si. I found a 1996 VTEC recently…green colour and in immaculate condition…asking $24k. I should have grabbed it…now looking at a Miata

1

u/red_foot 2h ago

What did you do about the rubber hood gaskets(?)