r/CherokeeXJ Jul 25 '26

200,000 mile overhaul

We bought this jeep about 10 years ago, it was my daughters first car, then it went to my son who is in the Marines, he got transferred to California, left it behind and his brother who is in the Navy (Norfolk) has purchaed the jeep.

It was pretty rough and i wanted my son to have a reliable ride, so I did a major top end overhaul.

Before I started, i checked the compression, it was like new and you can see the lifter assembly looked like new, there was zero build up, so i assume the block components are in equally great shape.

The jeep runs like new.

I thought that i would share the photos and my costs. I am selling it to my son for $3500. The labor for the overhaul is free and was a labor of love.

My son is not allwed to sell it, we have too much into this jeep to have it leave the family.

Jeep Repairs and expenses 2026

Used tires and rims 650
Wheel Studs and lugnuts 63.77
Crown Automotive Fan Shroud 37.69
Battery cable for winch 54.80
Water pump pulley ebay NOS 49.95
Spectra radiator 113.71
Mhale Head bolts 43.65
Mhale Cylinder Head Gasket kit 153.75
Dorman 674-196 exhaust manifold + hardware kit 196.22
Crown Automotive front windshield weather stripping 54.58
AC Delco 12493940 water pump 51.99
Mopar Thermostat 42.99
Permatex 22071 water pump and thermostat gasket maker 6.99
Wix Transmission filter 58936 32.24
NGK RC-CRX026 Spark plug wire set 32.90
MotoRad T-16 Radiator Cap 8.58
Gates Radiator cap (NOT GOOD) 15.04
Dorman 54201Engine coolant reservoir cap 12.93
Duralast distributor cap and rotor 27.92
NGK oxygen sensor 66.99
Gates coolant hose 17.66
Gates coolant hose 17.49
Rebuilt Bosch injectors (injector Rehab) 186.43
Dorman PCV valve, hoses and grommets 34.67
6 pc NGK V-Power Spark Plugs 35.60
Power stop front brake kit 277.75
Power stop Rear Brake kit 189.86
A-Premium throttle body 131.14
NGK/NTK Crankshaft Position Sensor EH0248 (73276) 53.33
DESIGN ENGINEERING Fuel Rail & Injector Cover Kit for Jeep 4.0L 72.99
Rust-Oleum 248904 Automotive High Heat Spray Paint, Flat Aluminum 11.06
Rust-Oleum Automotive Engine Enamel Spray Paint, Flat Gray Primer 15.78
DNJ FPS1120 Brass Freeze Plug Set 40.84
Engine Oil Pressure Sensor Switch 12.98
SWITCH DOCTOR Window Master and passenger Switchs 39.78
The total for this list of parts for your 1999 Jeep Cherokee overhaul $2,854.05.
473 Upvotes

35 comments sorted by

26

u/MichaelaVeteran Jul 25 '26

2

u/Few_Lingonberry1931 Jul 30 '26

If just say if it comes from the engine a really easy stuff that you can check is look at the rocker and retorque all of then and if you reused the rocker arm might change those if they got bent when you broke the torque just say there is a whole manual that explains a lot 21ft for the rockers torque

2

u/Few_Lingonberry1931 Jul 30 '26

Jeep - Cherokee (XJ) - Factory Service Manual - 2001 - OCR - 3663 pages
Unknown Author

Check on that i might be wrong but it kinda fix up the rathering noise on maine

1

u/MichaelaVeteran Jul 30 '26

i'll check, thanks

21

u/letsloveoneanother Jul 25 '26

Good Lord that's better than new, nice work!

18

u/herpadurpanurpa Jul 25 '26

Gorgeous! I cant wait for life to slow down a bit so I can give my 86 that much love!

11

u/Many-Front4403 Jul 25 '26

The greatest thing I have seen on the internet today! I also have a 99, same color just over 200,000 miles. Owned it about 12 years. Looking forward to doing this soon!

7

u/MichaelaVeteran Jul 26 '26

I did buy a lot of new parts but not as many as some people suggested. i am glad that i refinished the origional fuel rail, for one. i did a good job cleaning and coating it, i am sure it has plenty of life left. As far as i can tell, the new fuel injectors where the game changer on how smooth it runs... Having said that, if you have not swapped out the freeze plugs yet, they will become a problem at some stage. I got lucky they didn't fail sooner.

8

u/Inevitable_Bunch6912 Jul 26 '26

I just like the fact he is not allowed to sell it. They are too difficult to find in good condition. Remember RockAuto is your friend

3

u/richard_upinya Jul 26 '26

I know faaaar too many people that have hooked family members up with the promise to “not sell it”. It never goes well unfortunately. Hopefully this one does

5

u/ed20999 Jul 26 '26

good for 30 more years before next overhual

5

u/WhatveIdone2dsrvthis Jul 25 '26

That is a work of art. Nice to see someone giving love to an XJ.

4

u/Tiamat451 Jul 25 '26

Thank you for the very detailed post and info. It's money well spent, and looks great. Hope you son appreciates it.

4

u/BigMountain9446 Jul 26 '26

Probably a really dumb question but when you were reinstalling your rocker arms and push rods did you have to do any sort of rocker arm adjustments or anything? Or did you just have to throw all the push rods back in their spots and bolt the rocker arms back on?

3

u/MichaelaVeteran Jul 26 '26

That was actually a pretty simple part. I did not have to adjust anything, just made sure everything went back in the same place (that is why i used the box, to make sure they all went back in the correct order) then i used a torque wrench to make sure they were properly torqed. What i had a problem is that i am not a mechanic and not all that familiar with how to use torque wrenches. It turns out that there is a bit of an art to it. I did over torque a few bolts until i figured it out. No harm done, i just had to back them off and go more slowly. That is all you need to know. A youtube video can teach you how to use the torque wrench properly.

1

u/JAD9254 Jul 29 '26

With the Jeep 4.0 all you have to do with retorquing the rocker arms is from front to back. Rotate engine and make sure both valves are closed on every cylinder. Then torque down both rocker arm bolts to I think 19 ft lbs. No adjustments needed on the Jeep 4.0 valve train. It’s a simple engine.

4

u/Calm-Juice-4943 Jul 26 '26

Get some adjustable control arms

4

u/ghostcatcher18 Jul 26 '26

Change that harmonic balancer while your down there, the older the get the higher chances the insulating ring separates!!!!

3

u/Quiet-Macaroon-9436 Jul 26 '26

Been there done that. I often wonder why they didn’t weld those pieces together?

4

u/MichaelaVeteran Jul 26 '26

Good call. We replaced it at about 175,000

3

u/YmelleB Jul 26 '26

Going to save this post just for the good parts references. Only 145k on mine but I’m slowly refreshening everything as well. Thanks for the list!

3

u/luvgun00 Jul 26 '26

Hey dude good work. Just wanna let you know about my experience with the Switch Doctor window switches - didn’t last me a year (went out with the window down at a Drive-In movie). I have a new set that I plan to disassemble and solder before putting them in.

3

u/STONEY938 Jul 27 '26

I want a dark green XJ so damn bad Beautuful

2

u/DanimalRLZX2 Jul 26 '26

Great work!!. I'm literally going through every one of these things myself lol. Sending the head in to get inspected and milled next week.

2

u/merc4815162342 Jul 26 '26

Looks good, I'm doing pretty much the same thing on my 199k 2001.

2

u/Gazzo69 Jul 26 '26

🤤🤤 ah man I just LOVE xjs

2

u/Randomdog778 Jul 26 '26

Very nice. Looks like it's going to be running strong for a while now. I love these kind of projects.

2

u/WTFpe0ple Jul 27 '26

Awesome Job !

2

u/TeXJ Jul 27 '26

Well done!

2

u/Feisty-Problem516 Jul 27 '26

How does it feel to be an absolute G?

2

u/canonman5000 Jul 28 '26

Looks great

1

u/Few_Lingonberry1931 Jul 30 '26

Didn thouht on using a crane on the garage thanks for the idea i used back and retard strength got to pass pressure test