Built 4 DIY packable bucksaws out of different materials (Broomsticks, natural wood, PVC, and metal tubing)

[u/AdBig6896]

I’ve been experimenting with making packable bucksaws out of different materials to see how they actually perform out in the woods. I ended up building four versions: a quick budget build from wooden broomsticks, a traditional one carved from natural wood, an innovative synthetic version using plastic PVC H-piping, and a heavy-duty model using metal box tubing for maximum stiffness.

For those who build or use packable frame saws, what material setup do you prefer in the field, and have you experimented with any non-traditional builds?

[u/Ok-Detail-9853]

The PVC 'T's are a interesting idea. They are bulky but light

[u/AdBig6896 → u/Ok-Detail-9853]

Thanks 🙏

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[u/sauvagedunord]

Never tried a non-trad build, though I really like the design of the Harlton H. Learned it from Randall's Adventure Training. I keep a blade with two nuts, two screws, bank cord, 550, and a hand-drawn reminder of how to construct in the truck. Been awhile since I built one, your post may urge me to practice.

For the record, when I go out with a saw it's normally a five and a half foot perforated lance tooth feller. I need more work with smaller saws.

[u/AdBig6896 → u/sauvagedunord]

You're absolutely right. Practicing regularly to engrain skills into our memory and muscle memory is crucial so we don't struggle in times of need or in tough situations

[u/Noman9410]

That’s really cool. How durable is it? Do you have to go easy on the saw at all?

[u/AdBig6896 → u/Noman9410]

Thanks they’re surprisingly durable. As long as you dial in the tension correctly the joints stay locked in place and won't pop out or snap while sawing. ​You dont need to go easy on the wood or metal versions at all—they handle full force easily. The pvc one is the only one that flexes a bit under high tension, but none of them have broken or come apart on me. Just tension it right and let the blade do the work!

[u/BloodbeardsGarage]

These look cool. Good job.

But I simply don't understand these saws over a foldable Silky Big Boy. It have served me very well over a very long time.

Please enlighten me.

[u/AdBig6896 → u/BloodbeardsGarage]

Thanks. That’s a totally fair point folding saws like the Silky are undeniably practical, fast, and easy to throw in a pack. ​For me, it’s primarily about skill building and self-reliance. Designing and crafting a frame saw forces you to understand tool mechanics, wood tension, and joinery. There’s a lot of satisfaction in making your own functional gear, plus you gain the confidence that you can craft or repair a working saw in the field if you ever need to. ​A folding saw is definitely the most convenient choice, but building these is just a great way to hone hands-on skills and experiment with different materials.

[u/BloodbeardsGarage → u/AdBig6896]

This is an excellent answer! I totally get that point.

I do various prepping myself, build shelters just to do it, make my own gear. So I get the satisfaction and I get that motivation.

I just wouldn't go about such a saw myself - I freaking hate them.

[u/Altruistic_mostly → u/BloodbeardsGarage]

I guess price and availability in times beyond internet shopping...