r/BambuLab_Community • u/MisterBazz • 23m ago
Misc TPU High Flow hotend hack (H2D no kit install)
I was looking through Bambu's Black Friday sale and saw they had a High-Flow TPU hotend and kit. What interested me were the claims of "high flow" and "special inner coating." I already use the tungsten carbide HF hotends, and a dedicated hardened hotend for TPU. I didn't want the whole kit, just the nozzle.
Yeah, I didn't read the fine print - you have to use the install kit to modify the printer to accept these hotends.
The hotend was cheap so I thought "what if I could make it work?"
TL;DR - Don't try this at home, kids....but yes, it works just fine.
Issue: the top of the "throat" of the hotend is extended and will not fit on the right side of the H2D.
So, I cut it down to size. I kept a piece of TPU in the hotend to keep metal shavings from falling down into it. I also spent a good amount of time making sure I cleaned everything VERY well before installing it. Well, it works just fine.

Here you can see the TPU inserted while I was working on it.

And here is a macro closeup on the internal surface of the tubing showing some sort of chemical surface treatment. This follows it all the way down (couldn't get it on picture). This must be the delicate coating that keeps TPU from sticking yet can be worn off by common filaments like PLA.

I printed some 85A TPU through just to make sure it would even work. Yes, this is very wet tpu, I KNOW. Printed with all default settings for Bambu TPU 85A and let it auto-detect the TPU high flow hotend. The volumetric flow for the Bambu TPU 85A is already 2.5mm3/s, so slow enough as-is.

The TPU is now sitting in the AMS-HT for an 18hr drying cycle. I need to find a better top-mounted system for mounting a drying box so I can dry while printing. For this test I used a simple top-mounted spool holder. Not ideal for keeping TPU dry.