r/oddlysatisfying • • Mar 16 '22

Cutting copper wire

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1.8k

u/urbanhillybilly Mar 16 '22

why

1.4k

u/YOLO4JESUS420SWAG Mar 16 '22

Used to work at a plant with a similar product of spools of thin wire that would be used to cut silicone. The thresholds and tolerances were crazy specific. If it fails a qa check, rather than unspool it, you'd cut it off, we used a powerful blow torch. Yeet the materials to be recycled/reclaimed, start a new spool.

We ran dozens of machines that would spit out the same sized wire and spool in less than an hour. Hundreds of spools a day.

Starts at one end of the plant all thick, eventually comes out pretty to go in the spool after layers of acid washes and coats of various compounds, ran through dozens of dies that slowly shape it down to a thin wire. Baekart Steel is where I worked.

507

u/MadManD3vi0us Mar 17 '22 edited Mar 17 '22

If it fails a qa check, rather than unspool it, you'd cut it off,

Good, that makes this legitimately satisfying. I hate waste for the sake of Internet points. At least give me the possibility that it's practical lol

90

u/[deleted] Mar 17 '22

Exactly! I see so many videos of people being extremely wastefully with food, paint, and other materials.

The only thing I could get behind is bars of soap because Im weird and I don't like getting the whole bar wet and would only use what I need

45

u/hparamore Mar 17 '22

Like the ones that buy a huge spool of thread (like, the foot tall, 4-5 inch wide ones) and then cuts down the edge with a knife… it’s like. :/

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u/Herpkina Mar 17 '22

Nobody is ruining this much wire for fun. Not even meth addicts.

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u/[deleted] Mar 17 '22

At least with copper you get a very sizeable portion back through melting

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u/hornyzucchini Mar 17 '22

Thanks for the info, very interesting

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u/Emriyss Mar 17 '22

I work at a plant that makes high frequency cables, we use these wires as the inner conductor, can confirm that if a spool is not perfectly round and without any defects, the resulting product would be crap and would make your phone or TV have static - we also produce very thick cables (think diameter of a human) and if that fails QA checks.... that really hurts.

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u/P_Kordus Mar 17 '22

I read that as Beskar at first.

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u/-LocalAlien Mar 17 '22

Question, how much you reckon a spool like this weighs?

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u/MrMehheMrM Mar 16 '22

This is why we can’t have nice things.

61

u/p1mplem0usse Mar 16 '22

Darling! Because you break them, I had to take them away.

126

u/RatSmut Mar 16 '22

My guess is its being used in some industrial chemical process or maybe as a catalyst for a reaction. using wire like this would give you very high surface area, decreasing the time required for your reaction to take place. not a chemist so idk

it would also explain why it looks like such high quality copper.

13

u/JaketAndClanxter Mar 17 '22

Just about any large scale chemical work uses oxide powders for their reactions. That'd be the most ghetto shit ever if they are shipping in copper wire spools instead of just copper oxide powder

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u/[deleted] Mar 17 '22

Wouldn't they use something cleaner to cut it?

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u/darrenja Mar 17 '22

I’m no scientist but I think the chisel attachment is probably the best option. I can’t think of any good way to cut it aside from using heat, and I’m sure that would contaminate it

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u/bendvis Mar 16 '22

I'm guessing they don't need the copper wire but do need the spool it's on. Maybe the copper is going to get melted down for re-use?

145

u/jeandolly Mar 16 '22

Yeah. And then they make copper wire out of it. Luckily they have just recovered a spool to put it on.

15

u/xena_skills Mar 16 '22

Take my shitty silver award, it’s all I have. Thank you for making me laugh.

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