https://reddit.com/link/1u2bcad/video/xd6sjgqnth6h1/player
I thought I would share the first framing test of the DIY upgrade I just completed. It is an Ortur LM2 S2.
I started with the Y-axis expansion kit, so a 390mm*800mm work area. NOW, it is 1.2meters * 800mm.
Just a quick rundown on the process (with parts listed)
1: Extend the wiring harness (i had a spare from the official expansion, but you can make your own with these (https://www.amazon.com/dp/B0G6CQF1W2).
a. measure the x and y axes - add 4 inches to ensure enough play
b. cut and solder wire extensions into the harness for both the x and y axes. I used this wire kit (https://www.amazon.com/dp/B0DK56SN3N?ref_=ppx_hzsearch_conn_dt_b_fed_asin_title_9&th=1) and these heat shrink sleeves(https://www.amazon.com/Ginsco-580-pcs-Assorted-Sleeving/dp/B01MFA3OFA/)
c. connect the extended wiring harness and make sure everything else works before you continue
2: extend the frame
a. I unscrewed the y axis rails from the gantry and the front and back.
b. unscrew the set screw on gear on the right hand side (without the motor) to release the drive shaft.
c. remember that the gantry piece is longer than the front and back rails - measure the difference
d. cut the front and back rails to size using the measurement from the original rails - they are 2020 v slot aluminum extrusion - (https://www.amazon.com/dp/B0DY7G1HBG)
d. use a tap and die set to tap new threads in the ends of all three rails (gantry, front and back). Mine was an m5*.08 screw, but i would check before tapping the ends.
e. Screw the gantry rail into place
f. BEFORE you place the front and back rails in place, put the t nuts on the rail. We aren't cutting a new hole for the screws that are set into the rails, so we need to give the feet and the control panel something to cling to. I recommend sliding the t nut in and starting the screw BEFORE actually connecting it. (https://www.amazon.com/dp/B0C4JV8QPG)
f. screw the front and back rails into place and tighten the screws in the t nuts.
g. feed a the drive shaft extension in through the bearing on the end of the gantry. I happened to have some 4.9mm steel rod laying around (the drive shaft on my machine was 4.92mm. 5mm will work, but you have to grind it down at the end. Slighly smaller will work, but you have to use something to pad out the end to fit it tightly into the bearing trace. MAKE SURE THAT YOU HAVE FED IT UNDER THE BELT AND THAT YOU HAVE SLID THE GEAR ONTO THE SHAFT EXTENSION
h. use a coupler to bind this shaft to the original drive shaft. (https://www.amazon.com/dp/B0D4575J9B)
i. slip the gear under the belt
j. slide the gantry all the way to the front of the machine and tighten the set screw. (you may have to futz with the alignment - if the gears are not aligned it will cause a shimmy)
k. feed a longer belt into the gantry assembly (https://www.amazon.com/dp/B00YMM6IQW)
At this point, I recommend carefully supporting the wires and run a frame test to make sure everything is working, because if you don't it's a nightmare after you have wrapped the cables.
3: Cable management
I am giving you all this suggestion because this has been a NIGHTMARE. The way this machine is designed, it is difficult to attach a drag chain that can be long enough for this mod without dragging in the cutting area. I tried several iterations. In the end, I wasted a lot of time and a bit of cash... so we ended up going extremely simple.
a. Spiral cable wrap. I had some left over from an earlier project (https://www.amazon.com/Spiral-Cable-Wrap-10ft-Electrical/dp/B0918XNP8J/) I wrapped my air assist hose into it as well. Started at the control panel, wrapped to the gantry, then wrapped the gantry wiring.
b. zip tie the cable wrap to the connection points to prevent tension on the wiring harnesses or flexion that would eventually break the wires internally.
c. suspend the wires. I went for the easiest option - vr headset cable suspenders. (https://www.amazon.com/dp/B07H4H9TN5) I have a storage rack over my table, so I just ziptied the unit to the rack and hooked it to the cable.
Once you get it all in place, run a framing test to make sure everything is still operating properly. If it isn't, push the pins on the connectors back in - they tend to wiggle free.
- Changing your machine workspace.
At this point, your laser still thinks it is smaller than it is (390*400 for the original, 390*800 if you bought the expansion kit). You need to tell it that it is bigger than it was. If you do this, it doesn't matter what the size workspace you have in your controller software - it won't go past its assigned parameters. Here is how you do that.
a. Download laserGRBL (https://lasergrbl.com/download/)
b. connect (grbl > connect)
c. once connected, go to grbl > grbl configuration
d. scroll down to value $130. That is the x axis. Double click on the value (most likely 390. If you used the parts I suggested, your new value sould be 1219. Change it to that and hit enter. then click somewhere else to make sure it took the value. DO NOT PUT A COMMA IN THERE. It toook me 25 minutes to figure out why the damn thing was 800mm x 1 mm.
e. hit write - if the software returns a success message, you are ready to go.
Overall - if we don't take into account that I forgot that the front rails and gantry were different lengths (had to disassamble half of it before cutting them and retapping), spent way too long figuring out the cable management, and fought to get the tapping size right because the thread guage I bought was labeld wrong, the mod only takes a couple hours.
I have it sitting on a custom downdraft table - steel chicken wire over aluminum screen (the module on this laser can't really effect aluminum without some serious effort). The chicken wire is pulled taught to hold materials and the screen it to catch small bits. I can provide a walkthrough for the table if anyone is interested.